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Characterization and control of the fiber-matrix interface in ceramic ...

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93<br />

<strong>the</strong> cracks. In addition, if <strong>the</strong> segments slipped dur<strong>in</strong>g stress<strong>in</strong>g,<br />

sections <strong>of</strong> <strong>the</strong> coat<strong>in</strong>g buckled <strong>and</strong> spalled upon load release.<br />

The procedure was repeated for filaments precoated with a 4.0-pm-<br />

thick film <strong>of</strong> pyrolytic carbon.<br />

The pyrocarbon layer was deposited on<br />

<strong>the</strong> filaments from a mixture <strong>of</strong> 25-cm3/m<strong>in</strong> propylene gas <strong>in</strong> 500-cm3/m<strong>in</strong><br />

argon at 1375 K <strong>and</strong> a pressure <strong>of</strong> 3 KPa.<br />

A 10-pm Sic coat<strong>in</strong>g was <strong>the</strong>n<br />

applied employ<strong>in</strong>g <strong>the</strong> previously described fixtur<strong>in</strong>g <strong>and</strong> procedures.<br />

The<br />

coated filaments were tested, <strong>and</strong> critical lengths were recorded.<br />

The same methods were applied to Nicalon <strong>fiber</strong> tows. Acetone-washed<br />

yarns were placed <strong>in</strong> <strong>the</strong> same graphite fixtures <strong>and</strong> coated with Sic.<br />

Additional <strong>fiber</strong> lengths were coated with pyrolytic carbon <strong>and</strong> <strong>the</strong>n<br />

silicon carbide. In this series <strong>of</strong> experiments, <strong>the</strong> Sic deposition<br />

pressure was reduced from 13.3 KPa to 3 KPa to produce uniform coat<strong>in</strong>gs<br />

throughout <strong>the</strong> <strong>fiber</strong> bundles.<br />

The <strong>fiber</strong> tows were tested, <strong>and</strong> segment<br />

lengths were measured from photographs at a magnification <strong>of</strong> 320X.<br />

Uniform load<strong>in</strong>g <strong>of</strong> each <strong>in</strong>dividual filament with<strong>in</strong> <strong>the</strong> entangled yarns<br />

was impossible, <strong>and</strong> fusion <strong>of</strong> filaments at contact po<strong>in</strong>ts dur<strong>in</strong>g coat<strong>in</strong>g<br />

compounded <strong>the</strong> difficulty.<br />

Only small areas exhibited <strong>the</strong> desired<br />

segmental fractur<strong>in</strong>g <strong>of</strong> <strong>the</strong> coat<strong>in</strong>g.<br />

It was recognized that <strong>the</strong> procedure could only be easily <strong>and</strong><br />

rout<strong>in</strong>ely implemented us<strong>in</strong>g <strong>in</strong>dividual filaments.<br />

The average diameter<br />

<strong>of</strong> Nicalon filaments is <strong>in</strong> <strong>the</strong> range <strong>of</strong> 10-20 pm; <strong>the</strong>refore, <strong>the</strong> graphite<br />

tensile fixtures were m<strong>in</strong>iaturized. At <strong>the</strong> same time, <strong>the</strong> gage length <strong>of</strong><br />

<strong>the</strong> fixtures was shortened to fit <strong>in</strong>to <strong>the</strong> chamber <strong>of</strong> a JEOL 35CF<br />

scann<strong>in</strong>g electron microscope.<br />

The stage <strong>of</strong> <strong>the</strong> microscope is capable <strong>of</strong><br />

apply<strong>in</strong>g a tensile load to small specimens; thus, deformation <strong>and</strong>

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