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Characterization and control of the fiber-matrix interface in ceramic ...

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107<br />

similar samples show <strong>the</strong> film on both <strong>the</strong> <strong>fiber</strong> surface <strong>and</strong> <strong>the</strong> pull-out<br />

grooves <strong>in</strong> <strong>the</strong> <strong>matrix</strong>.<br />

This layer appears as a glassy translucent film<br />

<strong>and</strong> can be seen <strong>in</strong> <strong>the</strong> micrographs <strong>in</strong> Figure 10.6.<br />

The flat smooth fracture surfaces suggest that <strong>the</strong> silica layer<br />

bonds <strong>the</strong> <strong>fiber</strong>s <strong>and</strong> <strong>matrix</strong> too strongly. Indentation measurements<br />

confirmed <strong>the</strong> high <strong>in</strong>terfacial frictional stresses for samples CVI-178<br />

<strong>and</strong> CVI-173. In some cases, <strong>the</strong> loads caused splitt<strong>in</strong>g <strong>of</strong> <strong>the</strong> <strong>fiber</strong> <strong>and</strong><br />

crack<strong>in</strong>g <strong>of</strong> <strong>the</strong> surround<strong>in</strong>g <strong>matrix</strong> [Figure 10.7(a) <strong>and</strong> ( b)]. The cracks<br />

generated dur<strong>in</strong>g <strong>in</strong>dentation propagated through <strong>the</strong> <strong>matrix</strong> to neighbor<strong>in</strong>g<br />

<strong>fiber</strong>s. There was no evidence <strong>of</strong> crack deflection at <strong>the</strong>se <strong>fiber</strong>-<strong>matrix</strong><br />

<strong><strong>in</strong>terface</strong>s (i.e., cracks passed undisturbed across <strong>the</strong> boundary).<br />

Although <strong>the</strong> <strong>in</strong>terfacial shear stress for sample 176 [Figure 10.7(c)]<br />

was much lower than <strong>the</strong> measured values for <strong>the</strong> previously described<br />

composites, <strong>the</strong> flexure strengths for <strong>the</strong> sample showed no improvement.<br />

The silicon carbide <strong>in</strong>termediate coat<strong>in</strong>g was deposited at a lower<br />

temperature, which may have resulted <strong>in</strong> a very-low-density coat<strong>in</strong>g. If<br />

this is true, <strong>the</strong> coat<strong>in</strong>g could enhance debond<strong>in</strong>g at <strong>the</strong> <strong><strong>in</strong>terface</strong>. The<br />

<strong>fiber</strong>s, however, provided no re<strong>in</strong>forcement, as demonstrated by <strong>the</strong> low<br />

strengths.<br />

The loss <strong>of</strong> <strong>fiber</strong> strength was evident <strong>in</strong> that cont<strong>in</strong>uous<br />

<strong>fiber</strong>s coated with silicon carbide from methylsilane could not be tensile<br />

tested because <strong>the</strong> coated tows failed dur<strong>in</strong>g heat treatment.<br />

The <strong>in</strong>tense bond<strong>in</strong>g <strong>and</strong> <strong>fiber</strong>-property degradation are a result <strong>of</strong><br />

<strong>the</strong> chemical reactions that occur with<strong>in</strong> <strong>the</strong> body <strong>of</strong> <strong>the</strong> <strong>fiber</strong> <strong>and</strong> at <strong>the</strong><br />

<strong>fiber</strong>-<strong>matrix</strong> <strong><strong>in</strong>terface</strong>.<br />

The vapor-deposited Sic coat<strong>in</strong>g underst<strong>and</strong>ably<br />

bonds strongly to <strong>the</strong> underly<strong>in</strong>g silica layer.<br />

Thermochemical analysis<br />

<strong>of</strong> <strong>the</strong> <strong>in</strong>teractions that would likely occur dur<strong>in</strong>g <strong>the</strong> various process<strong>in</strong>g

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