Characterization and control of the fiber-matrix interface in ceramic ...
Characterization and control of the fiber-matrix interface in ceramic ...
Characterization and control of the fiber-matrix interface in ceramic ...
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107<br />
similar samples show <strong>the</strong> film on both <strong>the</strong> <strong>fiber</strong> surface <strong>and</strong> <strong>the</strong> pull-out<br />
grooves <strong>in</strong> <strong>the</strong> <strong>matrix</strong>.<br />
This layer appears as a glassy translucent film<br />
<strong>and</strong> can be seen <strong>in</strong> <strong>the</strong> micrographs <strong>in</strong> Figure 10.6.<br />
The flat smooth fracture surfaces suggest that <strong>the</strong> silica layer<br />
bonds <strong>the</strong> <strong>fiber</strong>s <strong>and</strong> <strong>matrix</strong> too strongly. Indentation measurements<br />
confirmed <strong>the</strong> high <strong>in</strong>terfacial frictional stresses for samples CVI-178<br />
<strong>and</strong> CVI-173. In some cases, <strong>the</strong> loads caused splitt<strong>in</strong>g <strong>of</strong> <strong>the</strong> <strong>fiber</strong> <strong>and</strong><br />
crack<strong>in</strong>g <strong>of</strong> <strong>the</strong> surround<strong>in</strong>g <strong>matrix</strong> [Figure 10.7(a) <strong>and</strong> ( b)]. The cracks<br />
generated dur<strong>in</strong>g <strong>in</strong>dentation propagated through <strong>the</strong> <strong>matrix</strong> to neighbor<strong>in</strong>g<br />
<strong>fiber</strong>s. There was no evidence <strong>of</strong> crack deflection at <strong>the</strong>se <strong>fiber</strong>-<strong>matrix</strong><br />
<strong><strong>in</strong>terface</strong>s (i.e., cracks passed undisturbed across <strong>the</strong> boundary).<br />
Although <strong>the</strong> <strong>in</strong>terfacial shear stress for sample 176 [Figure 10.7(c)]<br />
was much lower than <strong>the</strong> measured values for <strong>the</strong> previously described<br />
composites, <strong>the</strong> flexure strengths for <strong>the</strong> sample showed no improvement.<br />
The silicon carbide <strong>in</strong>termediate coat<strong>in</strong>g was deposited at a lower<br />
temperature, which may have resulted <strong>in</strong> a very-low-density coat<strong>in</strong>g. If<br />
this is true, <strong>the</strong> coat<strong>in</strong>g could enhance debond<strong>in</strong>g at <strong>the</strong> <strong><strong>in</strong>terface</strong>. The<br />
<strong>fiber</strong>s, however, provided no re<strong>in</strong>forcement, as demonstrated by <strong>the</strong> low<br />
strengths.<br />
The loss <strong>of</strong> <strong>fiber</strong> strength was evident <strong>in</strong> that cont<strong>in</strong>uous<br />
<strong>fiber</strong>s coated with silicon carbide from methylsilane could not be tensile<br />
tested because <strong>the</strong> coated tows failed dur<strong>in</strong>g heat treatment.<br />
The <strong>in</strong>tense bond<strong>in</strong>g <strong>and</strong> <strong>fiber</strong>-property degradation are a result <strong>of</strong><br />
<strong>the</strong> chemical reactions that occur with<strong>in</strong> <strong>the</strong> body <strong>of</strong> <strong>the</strong> <strong>fiber</strong> <strong>and</strong> at <strong>the</strong><br />
<strong>fiber</strong>-<strong>matrix</strong> <strong><strong>in</strong>terface</strong>.<br />
The vapor-deposited Sic coat<strong>in</strong>g underst<strong>and</strong>ably<br />
bonds strongly to <strong>the</strong> underly<strong>in</strong>g silica layer.<br />
Thermochemical analysis<br />
<strong>of</strong> <strong>the</strong> <strong>in</strong>teractions that would likely occur dur<strong>in</strong>g <strong>the</strong> various process<strong>in</strong>g