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Characterization and control of the fiber-matrix interface in ceramic ...

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162<br />

upon <strong>matrix</strong> failure.<br />

This is <strong>the</strong> condition under which catastrophic<br />

failure OCCUTS. These values were <strong>the</strong>n corrected for porosity. In <strong>the</strong><br />

extreme case, it was assumed that <strong>the</strong> <strong>fiber</strong>s were completely separated<br />

from <strong>the</strong> <strong>matrix</strong> <strong>and</strong>, <strong>the</strong>refore, did not contribute to <strong>the</strong> composite<br />

properties <strong>and</strong> that <strong>the</strong> <strong>fiber</strong> cavities acted as voids.<br />

analogous to <strong>the</strong> behavior <strong>of</strong> CVD Sic conta<strong>in</strong><strong>in</strong>g 60 vol %<br />

The behavior is<br />

porosity.<br />

The data <strong>in</strong> Table 11.3 <strong>and</strong> <strong>the</strong> fracture surface photographs <strong>in</strong><br />

Section 10 show that only <strong>the</strong> composites fabricated from carbon-coated<br />

preforms possessed high strengths <strong>and</strong> exhibited some degree <strong>of</strong> <strong>fiber</strong><br />

pull-out.<br />

The measured strengths for <strong>the</strong> majority <strong>of</strong> <strong>the</strong>se samples<br />

approached <strong>the</strong> predicted strength <strong>of</strong> 500 MPa, <strong>and</strong> <strong>the</strong> difference <strong>in</strong> <strong>the</strong><br />

values results from <strong>fiber</strong>s that were not aligned because <strong>of</strong> <strong>the</strong> rotat<strong>in</strong>g<br />

orientation <strong>of</strong> <strong>the</strong> cloth layers.<br />

The highest strengths were recorded for<br />

<strong>the</strong> sample with <strong>the</strong> <strong>in</strong>termediate <strong>in</strong>terfacial frictional stress.<br />

Carbon has proven to be a useful <strong>in</strong>terfacial layer s<strong>in</strong>ce <strong>the</strong><br />

earliest <strong>ceramic</strong> composite experiments.<br />

Carbon coat<strong>in</strong>gs were applied to<br />

<strong>fiber</strong>s to prevent attack <strong>of</strong> <strong>the</strong> <strong>fiber</strong>s by silicon dur<strong>in</strong>g liquid-metal<br />

<strong>in</strong>filtration <strong>in</strong> <strong>the</strong> fabrication <strong>of</strong> carbon-<strong>fiber</strong>-re<strong>in</strong>forced silicon<br />

Composites.<br />

Many <strong>of</strong> <strong>the</strong> o<strong>the</strong>r CVI processes require <strong>the</strong> preforms to be<br />

rigidized prior to <strong>in</strong>filtration.<br />

This is accomplished by impregnat<strong>in</strong>g<br />

<strong>the</strong> fibrous structure with res<strong>in</strong>, which is pyrolyzed to form carbon.<br />

Carbon is relatively stable with respect to <strong>the</strong> <strong>fiber</strong>s <strong>and</strong> <strong>the</strong><br />

<strong>matrix</strong>.<br />

The carbon reacts with <strong>the</strong> silica layer at <strong>the</strong> <strong>fiber</strong> surface to<br />

form Sic <strong>and</strong> probably does not diffuse <strong>in</strong>to <strong>the</strong> <strong>fiber</strong>s.<br />

The carbon<br />

appears to bond to <strong>the</strong> <strong>fiber</strong>s <strong>and</strong> not to <strong>the</strong> <strong>matrix</strong>.<br />

The <strong>the</strong>rmochemical

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