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Characterization and control of the fiber-matrix interface in ceramic ...

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2. HISTORICAL DEVELOPMENTS IN CERAMIC COMPOSITES<br />

??le co.ncept <strong>of</strong> <strong>fiber</strong>-re<strong>in</strong>forced <strong>ceramic</strong> materials i.s not new.<br />

Throughout history, <strong>fiber</strong>s have been added to brittle materials to<br />

improve <strong>the</strong>ir properties.<br />

Straw <strong>and</strong> animal hair were mixed with clay <strong>and</strong><br />

<strong>the</strong> mixture formed <strong>in</strong>to bricks or pottery. The <strong>fiber</strong> acted to improve<br />

<strong>the</strong> h<strong>and</strong>leability <strong>of</strong> <strong>the</strong> materials prior to dry<strong>in</strong>g or fir<strong>in</strong>g <strong>and</strong> to<br />

<strong>in</strong>crease <strong>the</strong> strength <strong>and</strong> fracture resistance <strong>of</strong> <strong>the</strong> f<strong>in</strong>ished product.<br />

It has been suggested that goat hair was added to po,ttery <strong>in</strong> ancient<br />

times <strong>and</strong> upon fir<strong>in</strong>g was converted to carbon.<br />

These mat:erials may be<br />

<strong>the</strong> first examples <strong>of</strong> carbon-<strong>fiber</strong>-re<strong>in</strong>forced eerami.~ composites (5-7).<br />

Composite jars <strong>and</strong> vessels were supposedly less prone to breakage than<br />

<strong>the</strong>ir unre<strong>in</strong>forced counterparts.<br />

Although <strong>the</strong> advantages <strong>of</strong> <strong>ceramic</strong> camposltes have been recognized<br />

for many years, most <strong>of</strong> <strong>the</strong> developments <strong>in</strong> fi.l>er-re<strong>in</strong>forced <strong>ceramic</strong><br />

materials have occurred <strong>in</strong> <strong>the</strong> past twenty years, In some early work,<br />

r<strong>and</strong>omly oriented, discont<strong>in</strong>uous metal <strong>fiber</strong>s were <strong>in</strong>corporated <strong>in</strong>to a<br />

range <strong>of</strong> <strong>ceramic</strong> matrices { 5,7,8-10). The result was improved toughness,<br />

<strong>and</strong> <strong>in</strong> some cases, <strong>in</strong>creased strength, Unfortunately, ,<strong>the</strong>se i~iodest<br />

improvements were accompanied by significant disadvantages <strong>in</strong> that <strong>the</strong><br />

densities were <strong>in</strong>creased relati.ve to <strong>the</strong> monolithic materials, <strong>the</strong><br />

<strong>ceramic</strong> matrices failed to protect <strong>the</strong> <strong>fiber</strong>s from degradation <strong>in</strong><br />

damag<strong>in</strong>g environments, <strong>and</strong> <strong>the</strong> <strong>the</strong>rmal expansion mismatch between <strong>fiber</strong>s<br />

<strong>and</strong> matrices resulted <strong>in</strong> premature failure <strong>of</strong> <strong>the</strong> composites because <strong>of</strong><br />

<strong>matrix</strong> crack<strong>in</strong>g upon temperature cycl<strong>in</strong>g. By <strong>the</strong> late 1960s, <strong>the</strong><br />

development <strong>of</strong> <strong>the</strong>se composite materials had been ab<strong>and</strong>oned to pursue<br />

more promis<strong>in</strong>g ventures.<br />

5

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