Characterization and control of the fiber-matrix interface in ceramic ...
Characterization and control of the fiber-matrix interface in ceramic ...
Characterization and control of the fiber-matrix interface in ceramic ...
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
110<br />
steps demonstrates that silicon present <strong>in</strong> <strong>the</strong> gas phase dur<strong>in</strong>g <strong>the</strong><br />
<strong>fiber</strong>-coat<strong>in</strong>g process could react with <strong>the</strong> excess carbon <strong>in</strong> <strong>the</strong> <strong>fiber</strong> to<br />
form silicon carbide (Table 10.4).<br />
The reaction disturbs <strong>the</strong> chemistry<br />
<strong>and</strong> morphology <strong>of</strong> <strong>the</strong> <strong>fiber</strong>, which results <strong>in</strong> mechanical property<br />
degradation.<br />
10.4.2 Elemental silicon<br />
The presence <strong>of</strong> <strong>the</strong> 0.17-pm silicon coat<strong>in</strong>g was verified us<strong>in</strong>g<br />
X-ray l<strong>in</strong>e scan data obta<strong>in</strong>ed us<strong>in</strong>g a JEOL 733 electron microprobe<br />
(Figure 10.8).<br />
The flexure specimens exhibited extremely low strength<br />
<strong>and</strong> brittle fracture <strong>and</strong> no evidence <strong>of</strong> <strong>fiber</strong> pull-out or re<strong>in</strong>forcement.<br />
This behavior is displayed <strong>in</strong> <strong>the</strong> fracture surfaces <strong>and</strong> <strong>in</strong> <strong>the</strong> loaddisplacement<br />
curve <strong>in</strong> Figure 10.9.<br />
Indentation measurements demonstrated that <strong>the</strong> silicon layer<br />
produced extremely high <strong>in</strong>terfacial bond<strong>in</strong>g <strong>in</strong> <strong>the</strong> sample. A load <strong>of</strong><br />
3 N was required to displace <strong>the</strong> <strong>fiber</strong>s, <strong>and</strong> <strong>in</strong> most tests, <strong>the</strong> loads<br />
heavily damaged <strong>the</strong> <strong>fiber</strong> <strong>and</strong> <strong>the</strong> surround<strong>in</strong>g <strong>matrix</strong>. Extensive crack<strong>in</strong>g<br />
<strong>of</strong> <strong>the</strong> <strong>matrix</strong> <strong>and</strong> crush<strong>in</strong>g <strong>of</strong> <strong>the</strong> <strong>fiber</strong>s suggests that <strong>the</strong> <strong>in</strong>terfacial<br />
stresses were approach<strong>in</strong>g <strong>the</strong> useful limits <strong>of</strong> <strong>the</strong> <strong>in</strong>dentation method<br />
(Figure 10.10).<br />
As with <strong>the</strong> previous specimens, <strong>the</strong>rmochemical exam<strong>in</strong>ation <strong>of</strong> <strong>the</strong><br />
system suggests <strong>the</strong> silicon can diffuse <strong>in</strong>to <strong>the</strong> <strong>fiber</strong> dur<strong>in</strong>g <strong>in</strong>terlayer<br />
deposition or dur<strong>in</strong>g fur<strong>the</strong>r process<strong>in</strong>g. The silicon can react with <strong>the</strong><br />
free carbon to form Sic, which can damage <strong>the</strong> <strong>in</strong>tegrity <strong>of</strong> <strong>the</strong><br />
re<strong>in</strong>forcement. Tensile test<strong>in</strong>g to determ<strong>in</strong>e <strong>the</strong> strength <strong>of</strong> <strong>the</strong> siliconcoated<br />
<strong>fiber</strong> tows was impossible because <strong>the</strong> specimens failed dur<strong>in</strong>g heat<br />
treatment.