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Characterization and control of the fiber-matrix interface in ceramic ...

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71<br />

furnace. The furnace is, <strong>the</strong>refore, loaded from <strong>the</strong> bottom <strong>and</strong> is<br />

completely sealed us<strong>in</strong>g O-r<strong>in</strong>gs.<br />

The furnace is resistively heated us<strong>in</strong>g a graphite element <strong>and</strong><br />

s<strong>in</strong>gle-phase alternat<strong>in</strong>g current, Power is supplied by a 50 KVA<br />

transformer, which is regulated by a silicon-<strong>control</strong>led rectifier (SCR).<br />

The SCR receives a corrt:rol signal from a number <strong>of</strong> sources that are<br />

dependent on process<strong>in</strong>g options. The temperature <strong>of</strong> <strong>the</strong> furnace can be<br />

ma<strong>in</strong>ta<strong>in</strong>ed utiliz<strong>in</strong>g ei<strong>the</strong>r <strong>in</strong>ternal <strong>the</strong>rmocouples or an ext;c?rnal<br />

pyrometer, The device outputs are fed to a proportional <strong>control</strong>ler.<br />

Alternatively, <strong>the</strong> furnace can he operated <strong>in</strong> a manual model.<br />

The critical components <strong>of</strong> <strong>the</strong> <strong>in</strong>filtration apparatus are <strong>the</strong> watercooled<br />

<strong>in</strong>jector <strong>and</strong> t-he graphite holder (Figure 9.2). The water-cooled<br />

gas <strong>in</strong>jector is composed <strong>of</strong> several concentrlc sta<strong>in</strong>less steel tubes,<br />

connected to form separate gas <strong>and</strong> water passages. The fibrous preform<br />

is positioned atop <strong>the</strong> wat:er-cooled surface <strong>and</strong> is held <strong>in</strong> place hy an<br />

outer perimeter lip <strong>and</strong> a cyl<strong>in</strong>drical graphite chamber. The chamber also<br />

acts to isolate <strong>the</strong> heat<strong>in</strong>g element from <strong>the</strong> reactant gases. The upper<br />

section <strong>of</strong> <strong>the</strong> gas distibutor is protected by <strong>the</strong> graphite chamber <strong>and</strong><br />

<strong>the</strong> lower areas are <strong>in</strong>sulated with graphite felt.<br />

The <strong>in</strong>jector i s<br />

spr<strong>in</strong>g-loaded from <strong>the</strong> bottom such that <strong>the</strong> <strong>in</strong>ner chamber is pressed<br />

aga<strong>in</strong>st <strong>the</strong> <strong>in</strong>ner-surface water-cooled lid. Grafoil" gaskets at <strong>the</strong><br />

<strong>in</strong>jector <strong>and</strong> holder surfaces seal <strong>the</strong> <strong>in</strong>ternal work<strong>in</strong>gs, forc<strong>in</strong>g all<br />

gases to flow through <strong>the</strong> preform.<br />

The seals also h<strong>in</strong>der gas flow to <strong>the</strong><br />

heat<strong>in</strong>g element, <strong>and</strong> <strong>the</strong> element region is purged with argon to provide<br />

*Union Carbide, Danbury , Connecticut.

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