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Evaluation and Repair of Wrought Iron and - Purdue e-Pubs ...

Evaluation and Repair of Wrought Iron and - Purdue e-Pubs ...

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138rectangular in shape. These eyebars had been visually damaged in the collapse <strong>of</strong> thebridge. The specimens from the Adams Mill Covered bridge were machined from rounddiagonal tension members that had been replaced with steel diagonals in the bridge.From the micrographs taken <strong>of</strong> the historic wrought iron, it was determined thatthe microstructure consists mainly <strong>of</strong> ferrite particles along with numerous deposits <strong>of</strong>impurities. A majority <strong>of</strong> these impurities are categorized as slag, or iron oxide that isdispersed in elongated deposits throughout the metal leading to a fibrous structure in themetal.A chemical analysis <strong>of</strong> the wrought iron revealed a carbon content lower thanmost mild carbon steels. However, the wrought iron had relatively high excess quantities<strong>of</strong> silicon, phosphorous <strong>and</strong> sulfur. The excess amount <strong>of</strong> silicon found in the chemicalanalysis is what comprises the slag that is dispersed throughout the metal. The excesssilicon <strong>and</strong> could be an important indicator to determine if the metal is historic wroughtiron.The Rockwell B hardness test was performed on wrought iron samples from theBell Ford Bridge. The average <strong>of</strong> all the resulting hardness values was 70 with a st<strong>and</strong>arddeviation <strong>of</strong> 6.5. It was difficult to determine a correct correlating tensile strength fromthis hardness value due to the lack <strong>of</strong> previous hardness testing data performed onwrought iron relating hardness to tensile strength. If the metal was a nonaustenitic steel,the correlating tensile strength would be 61 ksi, which is higher than the tensile strengthdetermined for the wrought iron. Therefore, the hardness <strong>of</strong> the wrought iron may be lessthan a typical structural steel.The tensile strength, yield strength, modulus <strong>of</strong> elasticity, <strong>and</strong> percent elongationfor wrought iron were determined from tensile coupon testing that was completed duringthis study. These values were determined for each tensile testing coupon test <strong>and</strong>averaged together. The average tensile strength, yield strength, modulus <strong>of</strong> elasticity <strong>and</strong>

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