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Evaluation and Repair of Wrought Iron and - Purdue e-Pubs ...

Evaluation and Repair of Wrought Iron and - Purdue e-Pubs ...

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139percent elongation found from testing was 47,000 psi, 30,000 psi, 27,900 ksi, <strong>and</strong> 18.1percent, respectively. The strain hardening coefficient <strong>and</strong> exponent were alsodetermined for each tensile coupon test. These values were then averaged together <strong>and</strong> atheoretical stress-strain curve was developed for wrought iron.The average percent elongation for the specimens from the Bell Ford Bridge was11.7% which was much lower than the average percent elongation for the specimensfrom the Adams Mill Covered Bridge (25.7%). This might be due to the damage that theBell Ford material had endured in the collapse <strong>of</strong> the bridge. The specimens have beenplastically strained <strong>and</strong>, therefore, lost some ductility, which effectively lowered theamount <strong>of</strong> available plastic strain in the wrought iron.To evaluate the adequacy <strong>of</strong> some common repairs, tensile coupons were preparedthat utilized heat straightening, mechanically straightening, <strong>and</strong> welding. The heatstraightened specimens were machined from areas <strong>of</strong> damaged eyebars from the BellFord Bridge that had been straightened by repeatedly heating the metal until it was a redhot color <strong>and</strong> then beating it into a desired shape. Little variation in the tensile strength,yield strength, <strong>and</strong> percent elongation compared to the non-repaired specimens wasobserved.Along with the heat straightened specimens, a single mechanically straightenedspecimen was tested. This specimen was machined from an 18” section <strong>of</strong> an eyebarfrom the Bell Ford Bridge that was still bent from the collapse <strong>of</strong> the bridge. This sectionwas mechanically straightened using a three point force method <strong>and</strong> then a tensile testcoupon was machined from it. The mechanically straightened specimen had a muchlower tensile strength (37,500 psi) <strong>and</strong> percent elongation (3.1%) compared to the othertest specimens.Welded tensile test coupons were also investigated during this study. Thesespecimens consisted <strong>of</strong> two wrought iron pieces from eyebars <strong>of</strong> the Bell Ford Bridge that

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