Comprehesive Boiler Manual Jan 2019

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NPS ....................................................................................... 142 Nuclear Explosion .................................................................. 59 Nutating Disc ........................................................................ 186 O O Type Boiler .......................................................................... 19 Oak ......................................................................................... 71 Octane .................................................................................... 68 Ohms .................................................................................... 136 Oil Burners ............................................................................. 87 Oil Filter ................................................................................ 232 One Pipe System .............................................................. 117 Operating Limit Control ......................................................... 64 Operational Inspection ........................................................ 218 Orifice Flowmeter ................................................................ 184 OS&Y .................................................................................... 222 Oscillation ............................................................................ 185 Outside Screw and Yoke ...................................................... 222 Over Fire Air ......................................................................... 194 Oxygen barrier ....................................................................... 31 Oxygen Scavenger ................................................................ 164 Ozone ................................................................................... 190 P Paladium .............................................................................. 203 Panel Boiler ............................................................................ 18 Paris, TN ............................................................................... 224 Parralel Connection ............................................................. 123 Parrallel pumps .................................................................... 123 Peak Flame Temperature ..................................................... 193 Peat ........................................................................................ 74 Peristaltic ............................................................................. 179 Peristaltic Feed Pump .......................................................... 179 Pete ....................................................................................... 74 PEX ......................................................................................... 31 pH Chart ............................................................................... 148 pH Paper .............................................................................. 147 pH Probe .............................................................................. 149 Phases of Water ............................................................... 49, 56 Phenolphthalein ................................................................... 147 Phosphate ................................................................ 155, 168 Pig Tale ................................................................................. 182 Pilot Light ............................................................................. 236 Pipes ..................................................................................... 139 Pitot Tube ............................................................................. 184 Pitting ............................................................................... 31 Pitting Corrosion .................................................................. 164 Plain End Pipes ..................................................................... 140 Plate and Frame ................................................................ 115 Platinum ............................................................................... 203 Pneumatics........................................................................... 129 Positive Displacement .................................................. 179, 186 Pot Feeder ............................................................................. 30 Potassium Chloride .............................................................. 163 Potassium Oxide .................................................................. 235 Pour Point ....................................................................... 70 Powder River ......................................................................... 74 Power Outage ...................................................................... 131 Premix Burner ........................................................................ 85 Premix Flame ......................................................................... 81 Pressure Reducing Valve ................................................ 106 Pressure Regulator .............................................................. 127 Pressure Stat ........................................................................ 182 Pressurestat ......................................................................... 27 Pressuretrol .......................................................................... 27 Pressuretroll ........................................................................ 182 Primary Air ............................................................................. 70 Priming ............................................................................ 170 Propane ................................................................................. 68 Propane Tank ......................................................................... 43 Propeller .............................................................................. 133 Propylene Glycol .............................................................. 32, 33 PRV ...................................................................................... 106 Psia........................................................................... 60, 61, 181 Psig ....................................................................... 60, 61, 181 PxV=T ..................................................................................... 43 Pyrolysis ................................................................................. 80 Pyrometer ............................................................................ 108 Q Quarter Turn Valve .............................................................. 130 Quench ................................................................................ 194 Quiet Pipes........................................................................... 132 Quill ..................................................................................... 179 R Radiation .......................................................................... 48, 81 Radiator Steam Trap ............................................................ 103 Radiator Vent Valve .......................................................... 117 Radiators .............................................................. 29, 103, 117 Rain Shadow........................................................................... 52 Rankine Scale ......................................................................... 62 Rapper ................................................................................. 206 Raw Water ........................................................................... 153 Reciprocating Step Grate ....................................................... 91 Rectifier ............................................................................... 205 Reducing Flame ...................................................................... 81 Refractory ...................................................................... 22, 252 Refrigeration .......................................................................... 43 Regelation .............................................................................. 58 Resin Beads ................................................................... 155 Resistance ............................................................................ 136 Restricting Orifice .............................................................. 106 P a g e 264
Reverse Osmosis .................................................. 158, 160, 161 Reversing Valve ...................................................................... 45 Revolving Chain Grate ............................................................ 91 Rhodium ............................................................................... 203 Rich Flame ...................................................................... 82, 193 Rivets ............................................................................... 167 Roaring Flame ........................................................................ 81 ROI ....................................................................................... 248 Roll and Bead .............................................................. 167 Roll and Flare............................................................... 20, 167 Rope seal .............................................................................. 219 Rotary Actuator .................................................................... 130 Rotary Cup ............................................................................. 88 Rotary Cup Burner ....................................................... 70 Rotating Lobe ....................................................................... 186 Rotor ...................................................................................... 38 S Safety Inspection.................................................................. 218 Safety Pop Off ...................................................................... 222 Safety Solenoid .................................................................... 232 Salt Bridge ............................................................................ 163 Satiration Curve ..................................................................... 51 Saturated Steam .................................................................... 49 Saturated Water .................................................................... 62 Saw Dust .......................................................................... 71, 90 Scale ................................................................. 155, 244, 249 SCH ....................................................................................... 142 Schedule ............................................................................... 142 SCR ....................................................................... 198, 201, 203 Sea Level .......................................................................... 49, 61 Seal Ropes ............................................................................ 220 Seamless Pipes ..................................................................... 139 Seasonal Shut Down ............................................................. 217 Secondary Air ................................................................ 70 Selective Catalytic Reduction ............................................... 198 Selective Non-Catalytic Reduction ....................................... 198 Self Checking Flame Scanner ............................................... 235 Sensible Heat ......................................................................... 48 Series Connection ................................................................ 123 Series Pumps ........................................................................ 123 Shell and Tube................................................................... 115 Shutoff Cock ......................................................................... 229 Shuttered Flame Scanner ..................................................... 235 Siemen ................................................................................. 150 Sierra Nevada Range .............................................................. 52 Sight Glass ................................................................... 238 Silica ..................................................................................... 220 Silicates .................................................................................. 30 Silicone ................................................................................. 220 Silver Oxide .......................................................................... 235 Sine wave ............................................................................. 37 Single Phase ........................................................................ 37 Siphon Loop ......................................................................... 182 Slug ...................................................................................... 144 Snap Switch ................................................................. 27, 182 SNCR .................................................................................... 198 Sodium Chloride .................................................................. 163 Sodium Metabisulfite .......................................................... 169 Solar Salt .............................................................................. 163 Solenoid ....................................................................... 131, 229 Sonic Blast .............................................................................. 94 Soot ................................................................................ 82, 244 Soot Blower ................................................................... 94, 244 Sørensen, Søren ......................................................... 148 Spalling ................................................................................ 219 Sparge Tube ......................................................................... 163 Spark ...................................................................................... 79 Spark Ignitor .................................................................. 37, 236 Spark Plug .............................................................................. 79 Spring Check ........................................................................ 127 Stack ......................................................................... 246, 250 Stack Temperature ......................................................... 82, 246 Staged Air Burner................................................................... 84 Staged Combustion .............................................................. 194 Staged Fuel Burner ................................................................ 84 Stainless Steel ...................................................................... 141 Stall ...................................................................................... 113 Stator ..................................................................................... 38 Steam Generator .................................................................... 17 Steam Separators ................................................................ 145 Steam Table ........................................................................... 61 Step Up Transformer ....................................................... 37, 79 Sterilization .......................................................................... 119 Sterilzer ................................................................................ 119 Stethoscope ......................................................................... 108 Stirling Boiler ......................................................................... 14 Stoichiometric ........................................................................ 82 Stomata ............................................................................... 190 Stress ................................................................. 13, 163, 167 Stroke................................................................................... 179 Sub Saturated Water ............................................................. 62 Sub-bituminous ..................................................................... 74 Sublimation ...................................................................... 56, 57 Sulfate .................................................................................. 164 Sulfite ................................................................... 158, 164, 169 Sulfur Dioxide .............................................................. 191, 192 Sultana ................................................................................. 224 Super Skins ................................................................... 170 Supercritical Steam ................................................................ 61 Superheated Steam ......................................................... 49, 62 Superheater ...................................................................... 17, 22 P a g e 265
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www.b-ct.net BOILERS Comprehensive
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iii. Air Compressor ...............
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ii. Composition ...................
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. Fuel Line Limit Controllers .....
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2) Fire Tube i. Multi-Pass Multi-Pa
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ICB: InterCooled Back boiler P a g
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iv. Stays Stays are often installed
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Flex Tube Bryan ® Flex Tube Closed
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Circular Coil Circular Coil Boiler
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O, D, A Type “O” Type “A” T
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iii. Downcomer spelling! Mud drum D
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v. Steam Scrubber: Baffles/Dry Pipe
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4) Water Cum Smoke Tube (Water and
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6) Closed Loop Boilers (Hot Water C
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Water Expansion Control Water Expan
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PEX tubing Closed Loop Continued PE
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Measurement Refractometer: Chemical
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Condensing Boiler Condensing Boiler
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7) Co-Generation a. Electricity Tes
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c. Steam Turbine Rotors (rotating)
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e. Non-Condensing Turbines Non-Cond
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A) Boiler Start Up, Operation and S
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i. Heat Pump Around 37°F many heat
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iii. Air Compressor Atomizing and C
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Temperature @ 0 psig = 1 Atm = sea
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Saturation Curve Saturation Curve S
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Extreme Precipitation A combination
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Water to Ice Expansion to Ice Expan
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i. Sublimation/Deposition Home Unit
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iii. Boiling/Condensing Vapor Cone:
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5) Steam Table Gauge Pressure Inche
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˚F → Water Rankine Cycle: Steam
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Digital psi sensor Aux. operations
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Water level indicator using Differe
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(Hydraulic Fracturing) Downward tre
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iii. Solid Fuels / BioMass Wood Sol
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Solid Fuels: Garbage Municipal Wast
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iv. Electricity Very small wall mou
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i. Combustion Air Atmospheric Draft
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ii. Spark Ignition Transformer Spar
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Premix Flame Diffusion Flame: no Ox
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Swirler and Nozzle The diffuser, or
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Burners Premix Burner Premix Mesh B
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ii. Oil Oil Burners Light Oil Steam
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Dual iii. Duel Fuel: NG & and Oil L
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Grate Bed Bed Step Grate Chain Grat
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Circulating CFB = Circulating Fluid
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Sonic Blast Soot Blower Uses compre
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i. Thermodynamic Thermodisc When co
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Mechanical continued Inverted Bucke
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Mechanical continued Float & Thermo
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Thermostatic continued Spring Expan
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v. Automatic Pump Trap (APT) = Cond
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PRV Let Down Station P a g e 107
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Desuperheater 2) Keeping steam temp
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High Capacity Instantaneous Steam F
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Motorized solenoid incoming steam c
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ii. Plate and Frame Plate and Frame
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iv. Steam Radiators Adjustable Ther
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vi. Autoclaves High temperature and
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4) Pumps i. Reciprocating Reciproca
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iii. Centrifugal Series vs Parallel
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v. Motor Vibration Monitoring All r
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5) Valves i. Types Ball Gate Butter
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iii. Actuators Actuators remotely o
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A Solenoid: Electricity creates a t
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Cavitation: Sudden implosion of low
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ii. Condensate Vacuum Pump During m
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Variable Frequency Drive ii. VFD: A
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D) Piping Systems 1) Pipes i. Manuf
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ii. Composition Carbon Steel Black
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iv. Poiseuille’s Law Poiseuille
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Inline Steam Separators iii. Inline
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E) Water Quality 1) Water Chemistry
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pH Probe Acids have more positive i
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Conductivity vs. TDS Total dissolve
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2) Make Up Water Up Water The term
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Water Softener Sodium (Na+) changes
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KCl vs. NaCl The potassium (K) atom
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iii. Filtration Suspended Solids Fi
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Slime Buildup on RO Membrane Foulin
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3) Feed Water: DA Tank DeAerator i.
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Page 3 Overflow Valve controller, H
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4) Boiler Water i. Caustic Embrittl
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iii. Residual Oxygen Pitting Contro
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v. Sludge and Settlement Control: B
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vi. Water Column Blowdown Normal co
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Most common amines pH controlling a
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LDI - Liquid Droplet Impingement ii
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7) Chemical Feed Pumps Peristaltic
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G) System Documentation / Plant Per
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2) Flow Meters i. Differential Pres
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ii. Ultrasonic 2. Ultrasonic Dopple
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3) Energy Measurement Energy: measu
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Acid Rain Acid Rain Nitric Acid Sul
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SO₂ Control Sulfur Dioxide Contro
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Stoichiometric flame → Flame exti
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Premix Low NO x Burners By mixing t
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Flue Gas Recirculation, recycles a
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SCR Ammonia Free 3 Way Catalytic Co
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SCR Ammonia Injection Grid = AIG Th
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3 Way Dual Bed 3 Way Single Bed Pla
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(Particulate Matter) Control Electr
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, Bag House (Particulate Matter) Co
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New Technology New Technology Emiss
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CO₂ (Green House Gasses) Greenhou
Page 213 and 214: 2) Generator System Components Turb
Page 215 and 216: I) Routine Equipment Maintenance 1)
Page 217 and 218: 3) Small Boiler Layup/Seasonal Down
Page 219 and 220: 2) Refractory Fire box lining (bric
Page 221 and 222: K) Safety Systems 1) Emergency Stop
Page 223 and 224: 5) Hartford Loop The Hartford Loop
Page 225 and 226: . Fuel Line Limit Controllers Any o
Page 227 and 228: Using positive pressure air flow fr
Page 229 and 230: Boiler Gas Train PRVs Strainers Iso
Page 231 and 232: Pilot Line: NG pilot line extractio
Page 233 and 234: Atomizing Air/Steam for Fuel Oil At
Page 235 and 236: K = Potassium, Ag = Silver, Cs = Ce
Page 237 and 238: Flame Rod Flame Rod = Ionization Se
Page 239 and 240: Magnetic Float = gauge glass tubula
Page 241 and 242: L) Facilitating and monitoring rece
Page 243 and 244: M) Efficiency 1) LEED Program In th
Page 245 and 246: Hole Size 20 psi 25 psi 100 psi 200
Page 247 and 248: The difference in Oxygen concentrat
Page 249 and 250: Increase Effects (symptoms) 3) Effe
Page 251 and 252: Combustion Air Pre-Heaters 5) Combu
Page 253 and 254: 6) Blowdown Heat Recovery i. Surfac
Page 255 and 256: Usable low psi steam 7) Flash Steam
Page 257 and 258: 3) Periodic Table P a g e 257
Page 259 and 260: 5) Boiler Device Nomenclature AFOSV
Page 261 and 262: Bypass Feeder .....................
Page 263: Hydrogen ..........................
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Comprehesive Boiler Manual Jan 2019

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