SPW Product Catalogue 2019

1
AUTOMATION
BOA-408i S4 package
This bore welder system provides standard components allowing bore welding in bores from 20mm
(.8”) to 914mm (36”) diameter, outside diameter welding range of 0mm to 914mm (36”) plus
automatic face welding from 0mm to 610mm (24”) diameter.
Key Benefits
Pass-through drive system features
telescoping, reversible torch extension
with precision lead-screw feed
ensures accurate, repeatable weld
bead placement ensuring proper
bead to bead and bead to base metal
penetration (weld thickness is easily
adjusted by increasing or decreasing
torch speed and wire feed speed)
Durable corrosion-resistant
construction throughout
Lockable clutch allows single-plane
first welds
Easily adapted to your existing MIG
wire feeder and power supply
Easily adapted to a variety of boring
bar systems using standard BRS
interchange kits
Pivoting torch head allows system to
weld in large range of bore sizes with
no torch change
All weld nozzles are electrically isolated,
thread-on design
All weld tips are straight thread-in
design; easily replaced and inexpensive
Adjustable machine support allows easy
machine centering and leveling once
mounted to part
Allows buildup on equipment pins and
OD’s up to 914mm (36”)
Allows worn part faces to be built up
(2) .8mm (.030”) Standard tips (may
substitute .035” or .045” if desired)
Standard nozzle (insulated)
Stub nozzle (insulated)
Standard torch assembly with 610mm
(24”) extension tube and quick connect
3m (10’) conduit
Includes Standard:
Adjustable “T” base and tack plate &
Custom heavy duty aluminum carrying/ adjustable support tube receiver
storage case
”T” Base extension
Arc start / stop / interrupt switch
4” radial support extender
Power cord
Large diameter torch assembly
Operators manual
8” radial support extender
Tool kit
(2) Large diameter torch extenders
One piece motion device and controller
6” torch extender
with multi-position bore welder mount
& long-stroke option
Outside diameter torch
32mm (1.25”) stainless steel support Beam gun adjustable I.D. and O.D. weld
tube with quick-reposition feature head with HD consumables
Mini diffuser
Automatic Face welding gun (comes
with carry case, not shown above)
Mini nozzle (insulated)
Handheld welding gun with quick
Standard diffuser
connect (for easy tack welding of
(2) .8mm (.030”) Stub tips (may supports w/out conduit change)
substitute .035” or .045” if desired)
BOA-408i S5
This bore welder system provides standard components allowing bore welding in bores from
20mm (.8”) to 1.2m (48”), outside diameter welding range of 0mm to 914mm (36”) plus automatic
face welding from 0mm to 610mm (24”) diameters. Has second gun/conduit assembly that will
accommodate long duration, heavy duty applications. This HD gun uses the 450HD borewelder
tips, nozzles and consumables rated for 250amp welding. A professionals package. Standard and
compact drive shaft will work in this drive as well, if desired. With this kit you even receive the
compact BOA-M1 kit, the full, compact bore welder package so handy for those ultra-tight areas
requiring a bore welder. (great for steering cylinder attachment points on loaders).
WELDING EQUIPMENT
Key Benefits
Pass-through drive system features
telescoping, reversible torch extension
with precision lead-screw feed
ensures accurate, repeatable weld
bead placement ensuring proper
bead to bead and bead to base metal
penetration (weld thickness is easily
adjusted by increasing or decreasing
torch speed and wire feed speed)
Durable corrosion-resistant
construction throughout
Patented dis-engagable lockable clutch
system allows single-plane first welds
Easily adapted to a variety of boring
bar systems using standard BRS
interchange kits
Pivoting torch head allows system to
weld in large range of bore sizes with
no torch change
All weld nozzles are electrically isolated,
thread-on design
All weld tips are straight thread-in
design; easily replaced and inexpensive
Adjustable machine support allows easy
machine centering and leveling once
mounted to part
Allows weld buildup on equipment
bores up to 1.2m (48”) and pins and
OD’s up to 1.2m (48”)
Allows worn part faces to be built up
May be purchased with or without MIG
wire feeder and power supply, or easily
interfaces with your existing MIG feeder
Includes Standard:
Custom heavy duty aluminum carrying/
storage case
Arc start / stop / interrupt switch
Power cord
Operators manual
Tool kit
One piece motion device and controller
with variable position borewelder mount
32mm (1.25”) stainless steel support tube
with position repeat groove
Long-stroke upgrade installed - (318mm
(12.5”) continuous)
Auto-Skip upgrade installed - (allows
partial diameter weld buildup/ weld/
no-weld zone programming)
(10) Mini diffusers
(10) Mini nozzles (insulated)
(10) Standard diffusers
(10) .8mm (.030”) Stub tips
(10) .8mm (.030”) Standard tips
(10) Standard nozzle (insulated)
(10) Stub nozzle (insulated)
(10) Stub tips .030” (.035” and .045”
substitute also available upon request)
(10) Standard tips .030” (.035” and .045”
substitute also available upon request)
Standard torch assembly with 610mm
(24”) extension tube and 3m (10’) conduit
Adjustable “T” base and tack plate
4” radial support extender
Large diameter torch assembly
8” radial support extender
(2) Large diameter torch extenders
Outside diameter torch
Face welding torch
Beam gun adjustable I.D. and O.D. weld
head
Heavy duty conduit assembly (shown on
top of carry case) This allows for long
duration, 250 amp welding for your deep,
high-buildup jobs
Lo-Speed gearset for precision control
on ultra large diameter bore welding (not
pictured)
Compact bore welder drive (BOA-M1
drive) Allows bore welding in very limited
access areas (not pictured)
Compact gun extension tube
Stub welding gun (not pictured)
Short drive spindle assembly with toolless,
low profile extender tube clamp (not
pictured)
Micro welding gun assembly w/spare
nozzle and tips (not pictured)
192 SPW GROUP PTY LTD