11.06.2019 Views

SPW Product Catalogue 2019

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

SUB ARC WIRES AND FLUXES<br />

5<br />

CONSUMABLES<br />

AVESTA SUB-ARC WIRE<br />

Avesta wire<br />

designation<br />

EN 12072<br />

AWS A5.9/A5.14<br />

AVESTA 308L/MVR<br />

EN 19 9 L<br />

AWS ER308L<br />

Characteristics and<br />

Applications<br />

AVESTA 347/MVNB<br />

EN 19 9 Nb<br />

AWS ER347<br />

Characteristics and<br />

Applications<br />

AVESTA 316L/SKR<br />

EN 19 12 3 L<br />

AWS ER316L<br />

Characteristics and<br />

Applications<br />

AVESTA 309L<br />

EN 23 12 L<br />

AWS ER309L<br />

Characteristics and<br />

Applications<br />

AVESTA P5<br />

EN 23 12 2 L<br />

AWS *(ER309LMo) *(Cr<br />

lower and Ni higher than standard)<br />

Characteristics and<br />

Applications<br />

For welding the following steel<br />

Analysis<br />

% (All<br />

Weld<br />

Metal)<br />

Mechanical properties – Typical values<br />

(IIW) in combination with Flux<br />

Avesta<br />

Welding<br />

Flux<br />

Heat<br />

Input<br />

EN ASTM Flux 801 Flux 805 Flux<br />

801<br />

1.4301<br />

1.4307<br />

1.4311<br />

1.4541<br />

304<br />

304L<br />

304LN<br />

321<br />

C 0.02<br />

Si 0.4<br />

Mn 1.7<br />

Cr 20.0<br />

Ni 10.0<br />

Yield 440N/mm²<br />

Tensile 590N/mm²<br />

Elongation 37%<br />

Hardness 200 Brinell<br />

Yield 410N/mm²<br />

Tensile 580N/mm²<br />

Elongation 36%<br />

Hardness 200 Brinell<br />

801<br />

805<br />

807<br />

Max.2.0<br />

kJ/min<br />

Approvals<br />

DNV<br />

UDT<br />

SK<br />

T_V<br />

Flux 805<br />

Avesta 308L/MVR-Si is designed for welding austenitic stainless steel type 19 Cr 10 Ni (ASTM 304/304L) or similar. The wire can also be used for welding<br />

titanium and niobium stabilised steels such as ASTM 321 and ASTM 347 in cases where the construction is used at temperatures not exceeding 400˚C.<br />

For higher temperatures a niobium stabilised consumable such as Avesta 347/MVNb-Si is required.<br />

1.4541<br />

1.4550<br />

321<br />

347<br />

C 0.04<br />

Si 0.40<br />

Mn 1.30<br />

Cr 19.50<br />

Ni 9.50<br />

Nb >12xC<br />

Yield 450N/mm²<br />

Tensile 640N/mm²<br />

Elongation 34%<br />

Hardness 220 Brinell<br />

Yield 440N/mm²<br />

Tensile 640N/mm²<br />

Elongation 35%<br />

Hardness 220 Brinell<br />

801<br />

805<br />

807<br />

Max.2.0<br />

kJ/min<br />

Avesta 347/MVNb is used for welding titanium and niobium stabilised steels of type 19 Cr 10 Ni Ti or simular, providing improved high temperature<br />

properties eg creep resistance compared to low carbon non-stabilised materials. 347/MVNb is therefore primarily used for applications where service<br />

temperatures exceed 400˚C.<br />

1.4436<br />

1.4432<br />

1.4429<br />

1.4571<br />

AVESTA 253 MA 1.4818<br />

1.4835<br />

Characteristics and<br />

Applications<br />

316<br />

316L<br />

S31653<br />

316Ti<br />

C 0.02<br />

Si 0.40<br />

Mn 1.70<br />

Cr 18.50<br />

Ni 12.0<br />

Mo 2.60<br />

Yield 430N/mm²<br />

Tensile 580N/mm²<br />

Elongation 36%<br />

Hardness 210 Brinell<br />

Yield 430N/mm²<br />

Tensile 570N/mm²<br />

Elongation 36%<br />

Hardness 210 Brinell<br />

801<br />

805<br />

807<br />

Max.2.0<br />

kJ/min<br />

Avesta 316L/SKR is designed for welding austenitic stainless steel of type 17 Cr 12 Ni 2.5 Mo or similar where high resistance to general and intercrystalline<br />

corrosion is required. The filler material is also suitable for welding titanium and niobium stabilised steels such as ASTM 316Ti in cases where the construction<br />

is used at temperature not exceeding 400˚C. For higher temperatures, a niobium stabilised consumable such as Avesta 318/SKNb is required.<br />

Avesta 309L is primarliy used when when joining<br />

non-molybdenum-alloyed stainless and carbon steel<br />

and for surfacing unalloyed or low alloy steels.<br />

C 0.02<br />

Si 0.40<br />

Mn 1.80<br />

Cr 23.50<br />

Ni 14.0<br />

Yield 410N/mm²<br />

Tensile 580N/mm²<br />

Elongation 36%<br />

Yield 400N/mm²<br />

Tensile 550N/mm²<br />

Elongation 36%<br />

801<br />

805<br />

807<br />

Max.2.0<br />

kJ/min<br />

Avesta 309L is a high-alloy 23 Cr 14 Ni wire primarily intended for dissimilar welding between stainless and mild steel and for surfacing low-alloy<br />

steels. Thick gauges and joints susceptible to hot cracking should be welded using Avesta 309L-HF, which has a higher ferrite content than 309L. The<br />

chemical composition, when surfacing is equivalent to that of ASTM 304 from the first run. One or two layers of 309L are usually combined with a<br />

final layer of 308L, 316L or 347.<br />

Avesta P5 is primarliy used when joining<br />

molybdenum-alloyed stainless and carbon steels and<br />

for surfacing unalloyed or low alloyed steels.<br />

C 0.02<br />

Si 0.35<br />

Mn 1.50<br />

Cr 21.50<br />

Ni 15.0<br />

Mo 2.70<br />

Yield 470N/mm²<br />

Tensile 620N/mm²<br />

Elongation 31%<br />

Yield 410N/mm²<br />

Tensile 600N/mm²<br />

Elongation 35%<br />

801<br />

805<br />

807<br />

Max.2.0<br />

kJ/min<br />

Avesta P5 is a molybdenum-alloyed wire of the 309MoL type, which is primarily designed for surfacing low alloyed steel and dissimilar welding<br />

between stainless steels of the ASTM 316/316L type, low alloy and mild steels, ensuring a high resistance to cracking. When used for surfacing, the<br />

composition is more or less equal to that of ASTM 316 from the first run.<br />

S30415<br />

S30815<br />

C 0.07<br />

Si 1.60<br />

Mn 0.60<br />

Cr 21.0<br />

Ni 10.0<br />

N 0.15<br />

Yield 470N/mm²<br />

Tensile 690N/mm²<br />

Elongation 39%<br />

801<br />

805<br />

Max.1.5<br />

kJ/min<br />

Avesta 253 MA is designed for welding the high temperature steel Outokumpu 253 MA used for example in furnaces, combustion chambers burners<br />

ect. Both the steel and the consumable provide excellent properties at temperatures 850˚C- 1100˚C. The composition of the consumable is balanced<br />

to ensure crack resistant weld metal.<br />

AVESTA LDX 2101 1.416 S32101 C 0.02<br />

Si 0.4<br />

Mn 0.5<br />

Cr 23.0<br />

Ni 7.0<br />

Mo < 0.50<br />

N 0.14<br />

Characteristics and<br />

Applications<br />

AVESTA 2205<br />

EN 22 9 3 LN<br />

AWS ER2209<br />

Characteristics and<br />

Applications<br />

AVESTA 2507/P100<br />

EN 25 9 4 L N<br />

Characteristics and<br />

Applications<br />

AVESTA 904L<br />

EN 20 25 5 Cu L<br />

AWS ER385<br />

Characteristics and<br />

Applications<br />

Yield 520N/mm²<br />

Tensile 750N/mm²<br />

Elongation 25%<br />

Hardness 260<br />

805 0.5<br />

- 2.5kJ/<br />

mm<br />

Avesta LDX 2101 is designed for the welding of ferritic-austenitic (duplex) stainless steel Outokumpu LDX 2101. LDX 2101 is a “lean duplex” steel with<br />

excellent strength and medium corrosion resistance. The steel is mainly intended for applications such as civil engineering, storage, tanks, containers<br />

etc. Avesta LDX 2101 provides a ferritic-austenitic weldment that combines many of the good properties of both ferritic and austenitic stainless steels.<br />

The duplex microstructure gives high tensile strength and hereby also good resistance to stress corrosion cracking. Avesta LDX 2101 is over-alloyed<br />

with respect to nickel to ensure the right ferrite balance in the weld metal.<br />

1.446 S32205 C 0.02<br />

Si 0.50<br />

Mn 1.60<br />

Cr 23.0<br />

Ni 8.5<br />

Mo 3.10<br />

N 0.17<br />

Yield 590N/mm²<br />

Tensile 800N/mm²<br />

Elongation 29%<br />

805 0.5<br />

- 2.5kJ/<br />

mm<br />

Avesta 2205 is primarily designed for welding the duplex grade Outokumpu 2205 and similar but it can also be used for SAF 2304 type of steels. Avesta<br />

2205 provides a ferritic-austenitic weldment that combines the good properties of the good properties of both austenitic and ferritic stainless steels.<br />

1.441 S32750 C 0.02<br />

Si 0.35<br />

Mn 0.40<br />

Cr 25.0<br />

Ni 9.5<br />

Mo 4.0<br />

N 0.25<br />

Yield 650N/mm²<br />

Tensile 870N/mm²<br />

Elongation 26%<br />

805 Max.1.5<br />

kJ/min<br />

Avesta 2507/P100 is intended for welding super duplex alloys such as SAF 2507, ASTM S32760, S32550 and S31260. Avesta 2507/100 provides a ferritic<br />

austenitic weldment that combines many of the good properties of both ferritic and austenitic steels.<br />

1.454 904L C 0.01<br />

Si 0.35<br />

Mn 1.70<br />

Cr 20.0<br />

Ni 25.5<br />

Mo 4.5<br />

Cu 1.5<br />

Yield 350N/mm²<br />

Tensile 560N/mm²<br />

Elongation 36%<br />

805 Max.1.5<br />

kJ/min<br />

Avesta 904L is intended for welding Outokumpu 904L and simular but can also be used for constructions in type ASTM 316 where a ferrite-free weld<br />

metal is required, such as cryogenic or non-magnetic applications. The impact strength at low temperature is excellent. A fully austenitic structure is<br />

more prone to hot or solidification cracking than type ASTM 316 welds. Welding should be performed minimising the heat input interpass temperature<br />

and dilution with parent metal. It also can be used for welding similar steels of the 20-25 CrNiMoCu-type.<br />

UDT<br />

SK<br />

T_V<br />

DNV<br />

UDT<br />

SK<br />

T_V<br />

DNV<br />

SK<br />

T_V<br />

DNV<br />

SK<br />

T_V<br />

DNV<br />

DNV<br />

UDT<br />

SK<br />

T_V<br />

T_V<br />

430 <strong>SPW</strong> GROUP PTY LTD

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!