SPW Product Catalogue 2019
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
SUB ARC WIRES AND FLUXES<br />
5<br />
CONSUMABLES<br />
AVESTA SUB-ARC WIRE<br />
Avesta wire<br />
designation<br />
EN 12072<br />
AWS A5.9/A5.14<br />
AVESTA 308L/MVR<br />
EN 19 9 L<br />
AWS ER308L<br />
Characteristics and<br />
Applications<br />
AVESTA 347/MVNB<br />
EN 19 9 Nb<br />
AWS ER347<br />
Characteristics and<br />
Applications<br />
AVESTA 316L/SKR<br />
EN 19 12 3 L<br />
AWS ER316L<br />
Characteristics and<br />
Applications<br />
AVESTA 309L<br />
EN 23 12 L<br />
AWS ER309L<br />
Characteristics and<br />
Applications<br />
AVESTA P5<br />
EN 23 12 2 L<br />
AWS *(ER309LMo) *(Cr<br />
lower and Ni higher than standard)<br />
Characteristics and<br />
Applications<br />
For welding the following steel<br />
Analysis<br />
% (All<br />
Weld<br />
Metal)<br />
Mechanical properties – Typical values<br />
(IIW) in combination with Flux<br />
Avesta<br />
Welding<br />
Flux<br />
Heat<br />
Input<br />
EN ASTM Flux 801 Flux 805 Flux<br />
801<br />
1.4301<br />
1.4307<br />
1.4311<br />
1.4541<br />
304<br />
304L<br />
304LN<br />
321<br />
C 0.02<br />
Si 0.4<br />
Mn 1.7<br />
Cr 20.0<br />
Ni 10.0<br />
Yield 440N/mm²<br />
Tensile 590N/mm²<br />
Elongation 37%<br />
Hardness 200 Brinell<br />
Yield 410N/mm²<br />
Tensile 580N/mm²<br />
Elongation 36%<br />
Hardness 200 Brinell<br />
801<br />
805<br />
807<br />
Max.2.0<br />
kJ/min<br />
Approvals<br />
DNV<br />
UDT<br />
SK<br />
T_V<br />
Flux 805<br />
Avesta 308L/MVR-Si is designed for welding austenitic stainless steel type 19 Cr 10 Ni (ASTM 304/304L) or similar. The wire can also be used for welding<br />
titanium and niobium stabilised steels such as ASTM 321 and ASTM 347 in cases where the construction is used at temperatures not exceeding 400˚C.<br />
For higher temperatures a niobium stabilised consumable such as Avesta 347/MVNb-Si is required.<br />
1.4541<br />
1.4550<br />
321<br />
347<br />
C 0.04<br />
Si 0.40<br />
Mn 1.30<br />
Cr 19.50<br />
Ni 9.50<br />
Nb >12xC<br />
Yield 450N/mm²<br />
Tensile 640N/mm²<br />
Elongation 34%<br />
Hardness 220 Brinell<br />
Yield 440N/mm²<br />
Tensile 640N/mm²<br />
Elongation 35%<br />
Hardness 220 Brinell<br />
801<br />
805<br />
807<br />
Max.2.0<br />
kJ/min<br />
Avesta 347/MVNb is used for welding titanium and niobium stabilised steels of type 19 Cr 10 Ni Ti or simular, providing improved high temperature<br />
properties eg creep resistance compared to low carbon non-stabilised materials. 347/MVNb is therefore primarily used for applications where service<br />
temperatures exceed 400˚C.<br />
1.4436<br />
1.4432<br />
1.4429<br />
1.4571<br />
AVESTA 253 MA 1.4818<br />
1.4835<br />
Characteristics and<br />
Applications<br />
316<br />
316L<br />
S31653<br />
316Ti<br />
C 0.02<br />
Si 0.40<br />
Mn 1.70<br />
Cr 18.50<br />
Ni 12.0<br />
Mo 2.60<br />
Yield 430N/mm²<br />
Tensile 580N/mm²<br />
Elongation 36%<br />
Hardness 210 Brinell<br />
Yield 430N/mm²<br />
Tensile 570N/mm²<br />
Elongation 36%<br />
Hardness 210 Brinell<br />
801<br />
805<br />
807<br />
Max.2.0<br />
kJ/min<br />
Avesta 316L/SKR is designed for welding austenitic stainless steel of type 17 Cr 12 Ni 2.5 Mo or similar where high resistance to general and intercrystalline<br />
corrosion is required. The filler material is also suitable for welding titanium and niobium stabilised steels such as ASTM 316Ti in cases where the construction<br />
is used at temperature not exceeding 400˚C. For higher temperatures, a niobium stabilised consumable such as Avesta 318/SKNb is required.<br />
Avesta 309L is primarliy used when when joining<br />
non-molybdenum-alloyed stainless and carbon steel<br />
and for surfacing unalloyed or low alloy steels.<br />
C 0.02<br />
Si 0.40<br />
Mn 1.80<br />
Cr 23.50<br />
Ni 14.0<br />
Yield 410N/mm²<br />
Tensile 580N/mm²<br />
Elongation 36%<br />
Yield 400N/mm²<br />
Tensile 550N/mm²<br />
Elongation 36%<br />
801<br />
805<br />
807<br />
Max.2.0<br />
kJ/min<br />
Avesta 309L is a high-alloy 23 Cr 14 Ni wire primarily intended for dissimilar welding between stainless and mild steel and for surfacing low-alloy<br />
steels. Thick gauges and joints susceptible to hot cracking should be welded using Avesta 309L-HF, which has a higher ferrite content than 309L. The<br />
chemical composition, when surfacing is equivalent to that of ASTM 304 from the first run. One or two layers of 309L are usually combined with a<br />
final layer of 308L, 316L or 347.<br />
Avesta P5 is primarliy used when joining<br />
molybdenum-alloyed stainless and carbon steels and<br />
for surfacing unalloyed or low alloyed steels.<br />
C 0.02<br />
Si 0.35<br />
Mn 1.50<br />
Cr 21.50<br />
Ni 15.0<br />
Mo 2.70<br />
Yield 470N/mm²<br />
Tensile 620N/mm²<br />
Elongation 31%<br />
Yield 410N/mm²<br />
Tensile 600N/mm²<br />
Elongation 35%<br />
801<br />
805<br />
807<br />
Max.2.0<br />
kJ/min<br />
Avesta P5 is a molybdenum-alloyed wire of the 309MoL type, which is primarily designed for surfacing low alloyed steel and dissimilar welding<br />
between stainless steels of the ASTM 316/316L type, low alloy and mild steels, ensuring a high resistance to cracking. When used for surfacing, the<br />
composition is more or less equal to that of ASTM 316 from the first run.<br />
S30415<br />
S30815<br />
C 0.07<br />
Si 1.60<br />
Mn 0.60<br />
Cr 21.0<br />
Ni 10.0<br />
N 0.15<br />
Yield 470N/mm²<br />
Tensile 690N/mm²<br />
Elongation 39%<br />
801<br />
805<br />
Max.1.5<br />
kJ/min<br />
Avesta 253 MA is designed for welding the high temperature steel Outokumpu 253 MA used for example in furnaces, combustion chambers burners<br />
ect. Both the steel and the consumable provide excellent properties at temperatures 850˚C- 1100˚C. The composition of the consumable is balanced<br />
to ensure crack resistant weld metal.<br />
AVESTA LDX 2101 1.416 S32101 C 0.02<br />
Si 0.4<br />
Mn 0.5<br />
Cr 23.0<br />
Ni 7.0<br />
Mo < 0.50<br />
N 0.14<br />
Characteristics and<br />
Applications<br />
AVESTA 2205<br />
EN 22 9 3 LN<br />
AWS ER2209<br />
Characteristics and<br />
Applications<br />
AVESTA 2507/P100<br />
EN 25 9 4 L N<br />
Characteristics and<br />
Applications<br />
AVESTA 904L<br />
EN 20 25 5 Cu L<br />
AWS ER385<br />
Characteristics and<br />
Applications<br />
Yield 520N/mm²<br />
Tensile 750N/mm²<br />
Elongation 25%<br />
Hardness 260<br />
805 0.5<br />
- 2.5kJ/<br />
mm<br />
Avesta LDX 2101 is designed for the welding of ferritic-austenitic (duplex) stainless steel Outokumpu LDX 2101. LDX 2101 is a “lean duplex” steel with<br />
excellent strength and medium corrosion resistance. The steel is mainly intended for applications such as civil engineering, storage, tanks, containers<br />
etc. Avesta LDX 2101 provides a ferritic-austenitic weldment that combines many of the good properties of both ferritic and austenitic stainless steels.<br />
The duplex microstructure gives high tensile strength and hereby also good resistance to stress corrosion cracking. Avesta LDX 2101 is over-alloyed<br />
with respect to nickel to ensure the right ferrite balance in the weld metal.<br />
1.446 S32205 C 0.02<br />
Si 0.50<br />
Mn 1.60<br />
Cr 23.0<br />
Ni 8.5<br />
Mo 3.10<br />
N 0.17<br />
Yield 590N/mm²<br />
Tensile 800N/mm²<br />
Elongation 29%<br />
805 0.5<br />
- 2.5kJ/<br />
mm<br />
Avesta 2205 is primarily designed for welding the duplex grade Outokumpu 2205 and similar but it can also be used for SAF 2304 type of steels. Avesta<br />
2205 provides a ferritic-austenitic weldment that combines the good properties of the good properties of both austenitic and ferritic stainless steels.<br />
1.441 S32750 C 0.02<br />
Si 0.35<br />
Mn 0.40<br />
Cr 25.0<br />
Ni 9.5<br />
Mo 4.0<br />
N 0.25<br />
Yield 650N/mm²<br />
Tensile 870N/mm²<br />
Elongation 26%<br />
805 Max.1.5<br />
kJ/min<br />
Avesta 2507/P100 is intended for welding super duplex alloys such as SAF 2507, ASTM S32760, S32550 and S31260. Avesta 2507/100 provides a ferritic<br />
austenitic weldment that combines many of the good properties of both ferritic and austenitic steels.<br />
1.454 904L C 0.01<br />
Si 0.35<br />
Mn 1.70<br />
Cr 20.0<br />
Ni 25.5<br />
Mo 4.5<br />
Cu 1.5<br />
Yield 350N/mm²<br />
Tensile 560N/mm²<br />
Elongation 36%<br />
805 Max.1.5<br />
kJ/min<br />
Avesta 904L is intended for welding Outokumpu 904L and simular but can also be used for constructions in type ASTM 316 where a ferrite-free weld<br />
metal is required, such as cryogenic or non-magnetic applications. The impact strength at low temperature is excellent. A fully austenitic structure is<br />
more prone to hot or solidification cracking than type ASTM 316 welds. Welding should be performed minimising the heat input interpass temperature<br />
and dilution with parent metal. It also can be used for welding similar steels of the 20-25 CrNiMoCu-type.<br />
UDT<br />
SK<br />
T_V<br />
DNV<br />
UDT<br />
SK<br />
T_V<br />
DNV<br />
SK<br />
T_V<br />
DNV<br />
SK<br />
T_V<br />
DNV<br />
DNV<br />
UDT<br />
SK<br />
T_V<br />
T_V<br />
430 <strong>SPW</strong> GROUP PTY LTD