SPW Product Catalogue 2019

FLUX CORED WIRES
DUAL SHIELD T-5
AWS
E71T-5MJ
Dual Shield T-5 is a basic flux cored wire which produces weld deposits comparable to those of E7018 electrodes in terms of crack-resistance,
ductility, and toughness. 1.2mm and 1.6mm can be used in all positions.
WELDING CURRENT:
Flat, horizontal: DC (+)(–) out-of-position: DC(–)
SHIELDING GAS:
CO2 or Argon/CO 2
APPLICATION
Dual Shield T-5 is especially recommended for medium
to heavy fabrication of a number of mild steels where
superior toughness and crack resistance are required.
It is very attractive in situations where mild steel is
being joined to quenched and tempered low alloy high
strength steels because the basic slag gives extremely
low diffusible hydrogen levels.
CLASSIFICATIONS
AWS A5.20 E71T-5MJ
EN 758 T46 3 P M 2 H10
TYPICAL ALL WELD METAL COMPOSITION
Gas C Mn Si P S
CO 2
0.06 1.35 0.61 0.012 0.010
TYPICAL PROPERTIES OF ALL WELD METAL
(All weld metal using 75% Argon / 25% CO2)
As welded Stress relieved
2 hrs. at 620°C
Yield stress 470 MPa 355 MPa
Tensile strength 530 MPa 512 MPa
Elongation 32% 34%
Charpy V:
Test temperature Impact values
20°C 190 J 286 J
-18°C
130 J 236 J
-29°C
110 J 165 J
-40°C
95 J 135 J
-51°C
80 J 126 J
APPROVALS
ABS 3SA, 3YSA H10 CWB
LR
3S, 3YS H10 TUV
DNV III YMS (H10) CONTROLAS
BV
SA3YM HH
GL
5YH10S
PACKING DATA
Diameter mm Spool* Type Weight kg
1.2/1.6 24-0/77-0 15
PART NUMBERS
E35T512247V 1.2MM
E35T516247V 1.6MM
5
DUAL SHIELD II 70 ULTRA
AWS
E71T-1/T-1M/T-12M
Dual Shield II 70 Ultra is an all position flux cored wire that displays exceptional impact properties in both as welded and stress relieved
conditions when used with 75% Argon/25% CO2. The "Ultra" series produce smoother arc characteristics and lower welding fumes.
Dual Shield II 70 Ultra was developed to join low and medium carbon steel. This is also used for attaching steels of less than 552 MPa yield to
HY-80 and HY-100. Commercial applications include construction, ship building, railcar, and heavy equipment industries. Weld metal analysis is
similar to an E7018 low hydrogen electrode.
WELDING CURRENT:
DC (+)
SHIELDING GAS:
75% Argon/25% CO 2
CLASSIFICATIONS
AWS 5.20 E71T-1/T-1M/T-12M
EN 758 T46 3 P C 2 H10
T46 3 P M 2 H10
TYPICAL ALL WELD METAL COMPOSITION
Gas C Mn Si P S
CO 2
0.05 1.10 0.35 0.012 0.009
DUAL SHIELD II 80-NI1H4
TYPICAL PROPERTIES OF ALL WELD METAL
As welded
Yield stress 490 MPa
Tensile strength 555 MPa
Elongation 32%
Charpy V:
Test temperature Impact values
-18°C
135 J
-29°C
95 J
APPROVALS
ABS 3SA 3YSA H5 CWB
LR
3S 3YS H10 TUV
DNV III YMS (H10) CONTROLAS
BV
SA3YM HH
GL
3YH10S
PACKING DATA
Diameter mm Spool* Type Weight kg
1.2/1.6 24-7/77-0 15
PART NUMBER
E35PU12247V 1.2MM
E35PU16247V 1.6MM
Dual Shield II 80-Ni1H4 is one of a series of low Hydrogen flux cored electrodes produced by ESAB. Each of the new Dual Shield
II H4 wires is an all position flux cored wire that provides excellent low temperature toughness in both the as welded and/or
stress relieved conditions (as applicable) when used with 75% Ar/25% CO2. Each can produce diffusible Hydrogen levels of
< 4mL/100g over a wide range of welding parameters. Dual Shield II 80-Ni1H4 is used on petrochemical equipment, bridge
fabrication, offshore oil construction, ship fabrication railcar, and heavy machinery. The weld metal analysis is similar to an
E8018-C3 low Hydrogen covered electrode.
INDUSTRY
Rail Road Car
Mobile Machinery
Civil Construction
Bridge Construction
General Fabrication
Shipbuilding
WELDING PROCESS
FCAW (Flux Core)
CLASSIFICATIONS/APPROVALS
TUV
AWS A5.29; E81T1-Ni1MH4
ASME SFA 5.29
CONTROLAS
L.R.- 4Y40S(H10)
D.N.V.- IV YMS(H5)
CERTIFIED BY C.W.B.- AWS A5.29
MIL-E-24403/1; MIL-81T1-Ni1M
A.B.S.- 3YSA(H5)
BASE METAL
Low Alloy
SHIELDING GAS
75% Ar/ 25% CO2
PART NUMBERS
Part No. Size Weight Package
EA245011119 1.2mm 15kg Spool
EA245011127 1.4mm 15kg Spool
EA245011135 1.6mm 15Kg Spool
EA245011663 1.8mm 15Kg Spool
EA245011655 2.0mm 15Kg Spool
CONSUMABLES
1300 WELDER (1300 935 337)
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