SPW Product Catalogue 2019
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ACCESSORIES<br />
ARDROX 8901W, ARDROX 800/3 & 800/51<br />
1<br />
ARDROX 800/3 & 800/51<br />
High Sensitivity Black Magnetic Ink<br />
ARDROX 8901W<br />
White Background Lacquer (Non Chlorinated)<br />
DESCRIPTION<br />
A8901W/03308<br />
Ardrox 8901W is a suspension of white pigment in a resin base, which utilizes a fast drying,<br />
solvent system to facilitate speed and ease of application.<br />
USES<br />
Ardrox 8901W is used in conjunction with the Ardrox visible magnetic particle inspection<br />
processes. It provides an excellent contrasting white background when dark steels are being<br />
tested. Ardrox 8901W provides a matt finish which assists the viewing of defects due to the<br />
lack of reflections produced.<br />
The smooth surface finish provided by this product allows the magnetic ink to remain<br />
mobile on the surface for longer, thus assisting the detection of the defects.<br />
APPROVALS<br />
When sprayed to a minimum dry film thickness of 25 microns, Ardrox 8901W conforms to<br />
the requirements of BS 5044, “Contrast Aid Paint Used In Magnetic Particle Flaw Detection”.<br />
Surface drying time classification is category A. Classification of paint by flash point –<br />
highly flammable.<br />
METHOD OF USE<br />
The metal surface is first cleaned to remove rust, scale paint or other contaminants. If water<br />
is used in the process, ensure the component is dried. The final cleaning operation should be<br />
to degrease the surface using Ardrox 9PR50C, then allow it to flash dry.<br />
Ardrox 8901W is then sprayed directly from an aerosol (ensure the aerosol is thoroughly<br />
shaken to disperse all settled white pigment – agitator balls are present in the aerosol to aid<br />
dispersion).<br />
Ardrox 8901W should be applied in order to produce a thin even coating over the surface<br />
being inspected. The coating will dry almost immediately and the appropriate magnetizing<br />
mode can be used to produce the requisite amount of magnetic flux in the component.<br />
When using current flow or “prod” techniques, ensure that the contact area is not coated<br />
with Ardrox 8901W since it will act as an electrical insulator. If necessary, clean those areas<br />
with Ardrox 5319 prior to magnetization.<br />
Coatings of Ardrox 8901W are not affected by the grades of kerosene commonly used as<br />
carriers for magnetic inks.<br />
The equipment required to produce magnetic flux in the component can vary from small,<br />
hand held units to large, purpose built lathe type benches. SureChem Industries supply a<br />
complete range of Ardrox magnetizing equipment and we would be pleased to offer advice<br />
on the most suitable unit for any component.<br />
When the inspection has been completed, Ardrox 8901W may be removed using Ardrox<br />
5319.<br />
Note: The surface roughness will affect the ease of removal.<br />
EFFECTS ON MATERIALS<br />
When Ardrox 8901W is used in the prescribed manner no significant corrosion is likely to<br />
be encountered on any ferromagnetic materials. The product will degrade the majority<br />
of plastics and rubbers. Intending users are advised to check the compatibility of Ardrox<br />
8901W with any non metallic materials that the product may come in contact with, before<br />
use.<br />
PRECAUTIONS<br />
Avoid contact with skin, eyes and clothing .<br />
In case of eye contact, irrigate thoroughly with plenty of water and seek medical advice.<br />
In case of skin contact, wash thoroughly with soap and water.<br />
When spraying, use under condition of adequate ventilation (do not inhale spray or vapour).<br />
No smoking or other open flames should be permitted when using this product.<br />
REFER TO MATERIAL SAFETY DATA SHEET BEFORE USE.<br />
TECHNICAL INFORMATION<br />
Appearance: Fine dispersion of a white pigment in a colourless solvent<br />
Density: 0.89g/ml at 20°C<br />
Flash Point: Minus 20°C (Closed Cup)<br />
These are typical values and do not constitute a specification.<br />
Storage requirements:<br />
Store at ambient temperature, in a cool, dry place away from direct sunlight or other sources<br />
of heat.<br />
DESCRIPTION<br />
A800/3-51/03310<br />
Ardrox 800/3 is a ready to use high sensitivity black magnetic ink consisting of black iron<br />
oxide with a controlled, fine particle size, mineral oil and suspending agent in a high flash,<br />
low aromatic petroleum distillate.<br />
Ardrox 800/51 is a fluid concentrate consisting of highly sensitive black iron oxide with<br />
controlled, fine particle size, suspending agent and mineral oil. It is readily dispersible in<br />
a suitable petroleum distillate, eg. Ardrox Base Oil SC2 to produce a working ink similar to<br />
Ardrox 800/3. Ardrox 800/51 must be diluted with a solvent conforming to AMS 2641 for<br />
the resulting magnetic ink to comply with AMS 3041C.<br />
Ardrox 800/3 and 800/51 (when suitably diluted) conforms to the requirements of AMS<br />
3041C and are approved by Rolls Royce to MSRR 9976.<br />
Ardrox 800/3 is available in aerosol packs complying with AMS 3043B.<br />
Defence Stock No. for Ardrox 800/3 4940-66-<br />
120-8165 for 5 litre packs<br />
6850-66-114-6534 for aerosol packs.<br />
USES<br />
Ardrox 800/3 and 800/51 (when suitably diluted) are used for revealing surface and near<br />
surface defects in ferro-magnetic materials, eg. mild and low alloy steels.<br />
METHOD OF USE<br />
Heavy deposits of grease, rust, scale and paint should be removed prior to inspection.<br />
The component is then magnetized and the magnetic ink applied either by dipping, flowing<br />
or spraying. The component is inspected for defects in daylight or good artificial light.<br />
Defects will show as a collection of black particles.<br />
In areas where it is difficult to see the black indications, eg. on oxidised or other dark<br />
surfaces, contrast may be greatly improved by applying a coating of Ardrox 8901W<br />
background lacquer prior to application of the magnetic ink.<br />
The working concentration of Ardrox 800/51 is 20 g/litre of concentrate in petroleum<br />
distillate. Ardrox 800/3 is used as supplied without any dilution. Containers of Ardrox 800/3<br />
must be thoroughly shaken before use.<br />
METHOD OF CONTROL<br />
The solids content of the tank should be checked regularly. This is best achieved by running<br />
100ml of the ink into an ASTM D96 centrifuge tube, allowing to settle for 60 minutes and<br />
reading the solids content in ml. If it is below the required volume Ardrox 800/51 should be<br />
added. As a guide, for every 0.1 ml below the required volume add 5g of Ardrox 800/51 per<br />
5 litres of ink. The material should then be thoroughly dispersed into the bath.<br />
EFFECT ON MATERIALS<br />
When Ardrox 800/3 and 800/51 are used in the recommended manner no significant<br />
corrosion is likely to be encountered.<br />
Some thermoplastics and certain rubbers may be softened or swollen with prolonged<br />
contact and intending users are advised to check the compatibility of such materials with<br />
the products.<br />
PRECAUTIONS Ardrox 800/3 and 800/51<br />
Avoid contact with skin and eyes. Wear protective clothing including impervious gloves.<br />
In case of skin contact wash thoroughly with soap and water. In case of eye contact irrigate<br />
thoroughly with plenty of water and seek medical advice.<br />
Ardrox 800/3 only: Avoid inhalation of vapour. Ensure adequate ventilation. No smoking,<br />
naked flames or sparks permitted.<br />
Ardrox 800/51 only: The major hazard with Ardrox 800/51 will relate to the petroleum<br />
solvent with which it is diluted. (Obtain health and safety information from the supplier).<br />
REFER TO MATERIAL SAFETY DATA SHEET BEFORE USE.<br />
TECHNICAL INFORMATION<br />
Ardrox 800/3 Ardrox 800/51<br />
Appearance: Readily suspendible black powder Black viscous liquid<br />
in colourless, mobile liquid<br />
Solids content: 1.8ml per 100ml of ink As for Ardrox 800/3<br />
(When suitably diluted).<br />
Flash Point: 110°C P.M.C.C. 160°C P.M.C.C.<br />
These are typical values and do not constitute a specification.<br />
Typical practical coverage: 3.26 square metres or approximately 110 metres of weld.<br />
(Figures for 1 x 300g aerosol of Ardrox 800/3 ).<br />
Storage Requirements: Store in a cool place<br />
GENERAL INFORMATION<br />
SureChem Industries market a wide range of products and processes for the detection of<br />
surface defects by both visible and fluorescent methods, along with a wide range of chemical<br />
products and associated equipment for cleaning, descaling, paint and carbon removal<br />
and metal protection. Our Sales Engineers would be pleased to advise on any particular<br />
problems.<br />
WELDING EQUIPMENT<br />
1300 WELDER (1300 935 337)<br />
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