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SPW Product Catalogue 2019

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ACCESSORIES<br />

ARDROX 8901W, ARDROX 800/3 & 800/51<br />

1<br />

ARDROX 800/3 & 800/51<br />

High Sensitivity Black Magnetic Ink<br />

ARDROX 8901W<br />

White Background Lacquer (Non Chlorinated)<br />

DESCRIPTION<br />

A8901W/03308<br />

Ardrox 8901W is a suspension of white pigment in a resin base, which utilizes a fast drying,<br />

solvent system to facilitate speed and ease of application.<br />

USES<br />

Ardrox 8901W is used in conjunction with the Ardrox visible magnetic particle inspection<br />

processes. It provides an excellent contrasting white background when dark steels are being<br />

tested. Ardrox 8901W provides a matt finish which assists the viewing of defects due to the<br />

lack of reflections produced.<br />

The smooth surface finish provided by this product allows the magnetic ink to remain<br />

mobile on the surface for longer, thus assisting the detection of the defects.<br />

APPROVALS<br />

When sprayed to a minimum dry film thickness of 25 microns, Ardrox 8901W conforms to<br />

the requirements of BS 5044, “Contrast Aid Paint Used In Magnetic Particle Flaw Detection”.<br />

Surface drying time classification is category A. Classification of paint by flash point –<br />

highly flammable.<br />

METHOD OF USE<br />

The metal surface is first cleaned to remove rust, scale paint or other contaminants. If water<br />

is used in the process, ensure the component is dried. The final cleaning operation should be<br />

to degrease the surface using Ardrox 9PR50C, then allow it to flash dry.<br />

Ardrox 8901W is then sprayed directly from an aerosol (ensure the aerosol is thoroughly<br />

shaken to disperse all settled white pigment – agitator balls are present in the aerosol to aid<br />

dispersion).<br />

Ardrox 8901W should be applied in order to produce a thin even coating over the surface<br />

being inspected. The coating will dry almost immediately and the appropriate magnetizing<br />

mode can be used to produce the requisite amount of magnetic flux in the component.<br />

When using current flow or “prod” techniques, ensure that the contact area is not coated<br />

with Ardrox 8901W since it will act as an electrical insulator. If necessary, clean those areas<br />

with Ardrox 5319 prior to magnetization.<br />

Coatings of Ardrox 8901W are not affected by the grades of kerosene commonly used as<br />

carriers for magnetic inks.<br />

The equipment required to produce magnetic flux in the component can vary from small,<br />

hand held units to large, purpose built lathe type benches. SureChem Industries supply a<br />

complete range of Ardrox magnetizing equipment and we would be pleased to offer advice<br />

on the most suitable unit for any component.<br />

When the inspection has been completed, Ardrox 8901W may be removed using Ardrox<br />

5319.<br />

Note: The surface roughness will affect the ease of removal.<br />

EFFECTS ON MATERIALS<br />

When Ardrox 8901W is used in the prescribed manner no significant corrosion is likely to<br />

be encountered on any ferromagnetic materials. The product will degrade the majority<br />

of plastics and rubbers. Intending users are advised to check the compatibility of Ardrox<br />

8901W with any non metallic materials that the product may come in contact with, before<br />

use.<br />

PRECAUTIONS<br />

Avoid contact with skin, eyes and clothing .<br />

In case of eye contact, irrigate thoroughly with plenty of water and seek medical advice.<br />

In case of skin contact, wash thoroughly with soap and water.<br />

When spraying, use under condition of adequate ventilation (do not inhale spray or vapour).<br />

No smoking or other open flames should be permitted when using this product.<br />

REFER TO MATERIAL SAFETY DATA SHEET BEFORE USE.<br />

TECHNICAL INFORMATION<br />

Appearance: Fine dispersion of a white pigment in a colourless solvent<br />

Density: 0.89g/ml at 20°C<br />

Flash Point: Minus 20°C (Closed Cup)<br />

These are typical values and do not constitute a specification.<br />

Storage requirements:<br />

Store at ambient temperature, in a cool, dry place away from direct sunlight or other sources<br />

of heat.<br />

DESCRIPTION<br />

A800/3-51/03310<br />

Ardrox 800/3 is a ready to use high sensitivity black magnetic ink consisting of black iron<br />

oxide with a controlled, fine particle size, mineral oil and suspending agent in a high flash,<br />

low aromatic petroleum distillate.<br />

Ardrox 800/51 is a fluid concentrate consisting of highly sensitive black iron oxide with<br />

controlled, fine particle size, suspending agent and mineral oil. It is readily dispersible in<br />

a suitable petroleum distillate, eg. Ardrox Base Oil SC2 to produce a working ink similar to<br />

Ardrox 800/3. Ardrox 800/51 must be diluted with a solvent conforming to AMS 2641 for<br />

the resulting magnetic ink to comply with AMS 3041C.<br />

Ardrox 800/3 and 800/51 (when suitably diluted) conforms to the requirements of AMS<br />

3041C and are approved by Rolls Royce to MSRR 9976.<br />

Ardrox 800/3 is available in aerosol packs complying with AMS 3043B.<br />

Defence Stock No. for Ardrox 800/3 4940-66-<br />

120-8165 for 5 litre packs<br />

6850-66-114-6534 for aerosol packs.<br />

USES<br />

Ardrox 800/3 and 800/51 (when suitably diluted) are used for revealing surface and near<br />

surface defects in ferro-magnetic materials, eg. mild and low alloy steels.<br />

METHOD OF USE<br />

Heavy deposits of grease, rust, scale and paint should be removed prior to inspection.<br />

The component is then magnetized and the magnetic ink applied either by dipping, flowing<br />

or spraying. The component is inspected for defects in daylight or good artificial light.<br />

Defects will show as a collection of black particles.<br />

In areas where it is difficult to see the black indications, eg. on oxidised or other dark<br />

surfaces, contrast may be greatly improved by applying a coating of Ardrox 8901W<br />

background lacquer prior to application of the magnetic ink.<br />

The working concentration of Ardrox 800/51 is 20 g/litre of concentrate in petroleum<br />

distillate. Ardrox 800/3 is used as supplied without any dilution. Containers of Ardrox 800/3<br />

must be thoroughly shaken before use.<br />

METHOD OF CONTROL<br />

The solids content of the tank should be checked regularly. This is best achieved by running<br />

100ml of the ink into an ASTM D96 centrifuge tube, allowing to settle for 60 minutes and<br />

reading the solids content in ml. If it is below the required volume Ardrox 800/51 should be<br />

added. As a guide, for every 0.1 ml below the required volume add 5g of Ardrox 800/51 per<br />

5 litres of ink. The material should then be thoroughly dispersed into the bath.<br />

EFFECT ON MATERIALS<br />

When Ardrox 800/3 and 800/51 are used in the recommended manner no significant<br />

corrosion is likely to be encountered.<br />

Some thermoplastics and certain rubbers may be softened or swollen with prolonged<br />

contact and intending users are advised to check the compatibility of such materials with<br />

the products.<br />

PRECAUTIONS Ardrox 800/3 and 800/51<br />

Avoid contact with skin and eyes. Wear protective clothing including impervious gloves.<br />

In case of skin contact wash thoroughly with soap and water. In case of eye contact irrigate<br />

thoroughly with plenty of water and seek medical advice.<br />

Ardrox 800/3 only: Avoid inhalation of vapour. Ensure adequate ventilation. No smoking,<br />

naked flames or sparks permitted.<br />

Ardrox 800/51 only: The major hazard with Ardrox 800/51 will relate to the petroleum<br />

solvent with which it is diluted. (Obtain health and safety information from the supplier).<br />

REFER TO MATERIAL SAFETY DATA SHEET BEFORE USE.<br />

TECHNICAL INFORMATION<br />

Ardrox 800/3 Ardrox 800/51<br />

Appearance: Readily suspendible black powder Black viscous liquid<br />

in colourless, mobile liquid<br />

Solids content: 1.8ml per 100ml of ink As for Ardrox 800/3<br />

(When suitably diluted).<br />

Flash Point: 110°C P.M.C.C. 160°C P.M.C.C.<br />

These are typical values and do not constitute a specification.<br />

Typical practical coverage: 3.26 square metres or approximately 110 metres of weld.<br />

(Figures for 1 x 300g aerosol of Ardrox 800/3 ).<br />

Storage Requirements: Store in a cool place<br />

GENERAL INFORMATION<br />

SureChem Industries market a wide range of products and processes for the detection of<br />

surface defects by both visible and fluorescent methods, along with a wide range of chemical<br />

products and associated equipment for cleaning, descaling, paint and carbon removal<br />

and metal protection. Our Sales Engineers would be pleased to advise on any particular<br />

problems.<br />

WELDING EQUIPMENT<br />

1300 WELDER (1300 935 337)<br />

51

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