SPW Product Catalogue 2019

FLUX CORED WIRES
SUPRE-COR XP H4
Supre-Cor XP H4 is a basic flux cored wire recommendation for use with Argon
+ 20 - 25%C0 2 (or equivalant) shielding gases. Supre-Cor XP H4 is available in
2.4mm size only and is suitable for the downhand fillet and butt welding of heavy
earthmoving and mining equipment.
Classifications:
AS 2203.1: ETD-GCnp-W503A. CM1 H5.
ETD-GMnp-W503A. CM1 H5.
AWS/ASME-SFA A5.20: E70T-5 H4 , E70T-5M H4.
Features:
Second Generation, Fully Basic Flux Cored Wire.
Low Temperature Impact Toughness to -20°C.
Approvals*:
Lloyds Register of Shipping
* - with Argoshield 52 shielding gas.
Grade 3S, 3YS H
Typical All Weld Metal Analysis:
Using Argoshield 52:
C: 0.08% Mn: 1.34% Si: 0.63%
P: 0.20% S: 0.015%.
Typical Diffusible Hydrogen Levels to AS3752:
1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for ‘as manufactured’ product using Argoshield 52 shielding gas.
Typical All Weld Metal Mechanical Properties:
Using Argoshield 52:
Yield Stress
456 MPa
Tensile Strength
555 MPa
Elongation 29%
CVN Impact Values
57J av @ -20°C
Actual weld metal mechanical properties achieved with Supre-Cor XP H4 are
influenced by many factors including, base metal analysis, welding parameters / heat
input used, shielding gas selection, number of weld passes and run placement etc.
Recommended Shielding Gases:
Argoshield 52 or Ar + 20-25% CO 2
or equiv.
Welding Grade CO 2
Packaging Data:
Wire Diameter Type Pack Weight Pack Part No.
2.4 Coil 25kg 720911
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode positive. Argoshield 52 shielding gas with a flow rate of 15–20 litres/min
was used.
Wire Diameter (mm) Current Range (amps) Voltage Range (volts) Electrode Stickout E.S.O. (mm) Welding Positions
2.4 350-500 27-33 25-30 Flat
2.4 350-500 27-33 25-30 HV Fillet
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator
technique etc
5
TENSI-COR 110TXP H4
Tensi-Cor 110TXP H4 is a fully basic low alloy steel flux cored wire suitable for the
downhand ( flat, horizontal, horizontal-vertical ) and vertical-up welding of high
strength steels.
Formulated for use with welding grade carbon- dioxide, Tensi-Cor 110TXP produces
a low alloy (nominally 0.5% Molybdenum, 2.0% Nickel and 0.3% Chromium) steel
weld deposit of the 690 MPa tensile class.
The premium quality weld metal and very low H5 hydrogen class of Tensi-Cor
110TXP make it the ideal choice for the crack free, full strength butt welding of
Bisalloy 80 and similar Quenched and Tempered steels.
The weld deposit composition and mechanical properties of Tensi-Cor 110TXP are
similar to the new improved Alloycraft 110 manual arc electrode.
Classifications:
AS 2203.1: ETD-GCp-W769A. K4 H5.
AWS/ASME-SFA A5.29:
E110T5-K4.
Features:
Fully Basic Low Alloy Steel Flux Cored Wire.
Formulated for Use with CO 2
Shielding Gas.
Premium Quality Weld Deposits.
“Very Low H5” Hydrogen Status.
Typical All Weld Metal:
C: 0.08% Mn: 1.50% Si: 0.40%
Ni: 1.90% Mo: 0.4% Cr: 0.3%
* - Using CO 2
shielding gas
Typical Diffusible Hydrogen Levels to AS3752:
1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for “as manufactured” product using welding grade CO 2
shielding gas.
Typical All Weld Metal Mechanical Properties:
Using welding grade CO 2
:
Yield Stress
720 MPa
Tensile Strength
800 MPa
Elongation 22%
CVN Impact Values
50J av @ -50°C
Actual weld metal mechanical properties achieved with Tensi-Cor 110TXP H4 are
influenced by many factors including, base metal analysis, welding parameters / heat
input used, shielding gas selection, number of weld passes and run placement etc.
Please consult your nearest CIGWELD branch for welding procedure recommendations.
Recommended Shielding Gases:
Welding Grade CO 2
Packaging Data:
Wire Diameter Type Pack Weight Pack Part No.
1.6 Spool 15kg 720387
2.4 Coil 25kg 720389
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO 2
shielding gas with a flow rate of 10–15
litres/min
Wire Diameter (mm) Current Range (amps) Voltage Range (volts) Electrode Stickout E.S.O. (mm) Welding Positions
1.6 300-350 28-32 25-30
2.4 400-450 28-32 25-35
Flat
1.6 280-330 27-31 25-30
2.4 380-430 27-31 25-30
HV Fillet
1.6 220-270 25-30 25-30 Vertical up
1.6 260-310 27-31 25-30
2.4 360-410 27-31 25-30
Horizontal
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator
technique etc.
CONSUMABLES
Copyright. Produced with the permission of CIGWELD
1300 WELDER (1300 935 337)
387