SPW Product Catalogue 2019

FLUX CORED WIRES
VERTI-COR ULTRA
Verti-Cor Ultra is a smooth running all positional flux cored wire which offers improved
operator appeal and lower fume and spatter levels under welding grade carbon dioxide
shielding gas.
Verti-Cor Ultra offers significant welding improvements compared with conventional E71T-
1 wires, in particular 50-60% less spatter and ª 20% less fume.
Verti-Cor Ultra is designed for the single and multi-pass welding of mild and medium
strength steels in the downhand, vertical-up and overhead positions. It is recommended
for general steel construction and fabrication welding where the work cannot be rotated
to the downhand positions.
Classifications:
AS 2203.1: ETP-GCp-W502A. CM1 H10.
AWS/ASME-SFA A5.20:
E71T-1H8.
Features:
Rutile Type Flux Cored Wire Formulated Exclusively for CO 2
Shielding Gas.
Versatile, All Positional Capabilities.
Excellent Operator Appeal.
Low Spatter and Fume Levels.
Approvals*:
Lloyds Register of Shipping Grade 2YS H10.
American Bureau of Shipping Grade 2YSA H10.
Det Norske Veritas IIYMS H.
* - with welding grade CO 2
shielding gas.
Typical All Weld Metal Analysis using CO 2
shielding gas:
C: 0.04% Mn: 1.24% Si: 0.70%
Ti: 0.035% B: 0.005%.
Typical Diffusible Hydrogen Levels to AS3752:
5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for “as manufactured” product using welding grade CO 2
shielding gas.
Typical All Weld Metal Mechanical Properties:
Using welding grade CO 2
:
Yield Stress
480 MPa
Tensile Strength
560 MPa
Elongation 28%
CVN Impact Values
80 J av @ 0°C.
Actual weld metal mechanical properties achieved with Verti-Cor Ultra are influenced by
many factors including, base metal analysis, welding parameters / heat input used, number
of weld passes and run placement etc. Please consult your nearest CIGWELD branch for
welding procedure recommendations.
Recommended Shielding Gases:
Welding Grade CO 2
Packaging Data:
Wire Diameter Type Pack Weight Pack Part No.
1.2 Spool 15kg 720900
1.6 Spool 15kg 720902
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO 2
shielding gas with a flow rate of 10–15 litres/min.
Wire Diameter (mm) Current Range (amps) Voltage Range (volts) Electrode Stickout E.S.O. (mm) Welding Positions
1.2 250-300 27-31 20-25
1.6 350-400 27-31 25-30
Flat
1.2 230-280 26-30 20-25
1.6 310-360 26-30 25–30
HV Fillet
1.2 170-220 24-28 15-20
1.6 200-250 24-28 15-20
Vertical up
1.2 160-210 4-28 15-20
1.6 190-240 24-28 15-20
Overhead
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
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WHY CHOOSE CIGWELD VERTICOR FLUX CORED?
Cigweld Verticor Flux Cored Welding wires have several distinct advantages:
• High deposition rates. Cored wires have less cross sectional area
than solid wires of equivalent diameter. therefore the welding
current is applied to a smaller area resulting in higher current
density, higher melt off rates and a more forceful arc column.
• Ease of operation. The CIGWELD Verticor Flux Cored Wire range
represents the most user- friendly range of wires on the market
today. Operator training for out of position Welding is greatly
reduced compared to that required for Solid wire.
• All positional capabilities. Most types of Flux Cored wires have slag
systems similar to that of a conventional manual arc electrode
enabling out of position Welding. One of the functions of the
slag is to support the solidifying Weld Metal allowing for higher
Welding currents, greater depth of fusion and higher travel speeds
which all translate to increased productivity. Solid wires on the
other hand typically require lower current levels to perform out of
position Welds. Usually the “short circuit” or “Dip” transfer mode
is used. This results in a lower level of fusion and greatly reduced
deposition when welding out of position.
• Better fusion profiles. The higher current density of Flux Cored wires
results in a more forceful Arc column creating a greater depth of
fusion (particularly with CO2 shielding gas) and improved fusion
profiles. This translates to a more suitable shape of the fusion zone
and greater effective throat thickness on Fillet Welds.
• Greatly increased range of Alloy types. Since the Alloying elements
are introduced to the wire during manufacture a broad selection
can be produced by adjusting the flux ingredients.
Please contact your Cigweld Customer
Service Team on 1300 654 674
to get more information on the
complete range of Verticor Flux
Cored Welding Wires.
CONSUMABLES
Copyright. Produced with the permission of CIGWELD
1300 WELDER (1300 935 337)
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