SPW Product Catalogue 2019

MIG WIRES
SM-80G CO 2
AWS A5.28 / ASME SFA5.28 ER80S-G
JIS Z3312 YGW21
Applications
Butt and fillet welding of steel structures and using 550N/mm2 or 600N/mm2 tensile
steels such as construction machinery, buildings and pressure vessels.
Characteristics on Usage
SM-80G is a solid wire for flat and horizontal fillet welding position. As the deposition
rate is very high, highly efficient welding can be performed. As the wire contains
special elements, its bead appearance is excellent.
Notes on Usage
Use welding grade CO2
Flow quantity of shielding gas should be 25ァ、/min. approximately.
Use wind screen against wind.
Keep distance between tip and base metal of 6~15mm for less than 250A, and
15~25mm for more than 250A of welding current.
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Mo
0.08 0.50 1.35 0.012 0.010 0.28
Typical Mechanical Properties of All-Weld Metal
Y.S. T.S. EL. Temp CVN-Impact Value
N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) oC (oF) J (ft.lb)
580 (84,200) 660 (95,800) 24 -20 (-4) 120 (88)
Approval ABS
Packaging (including Ball Pac)
Dia. (mm) 1.2 1.4 1.6 Spool (kg) 15 20
(in) .045 .052 1/16 (lbs) 33 44
Ball Pac
Sizes Available & Recommended Currents (Amp.)
Size mm (in) 1.2 (.045) 1.4 (.052) 1.6 (1/16)
F & HF 200~350 280~500 300~550
Part Number Dia (mm) Spool (kg)
HSM80G12 1.2 15
HSM80G16 1.6 15
5
HYUNDAI BALL PAC (FCW / SOLID WIRE)
HYUNDAI BALL PAC is a new and improved version of our original Pail
Pack.
Our patented ‘marble’ system, acts as a ‘non-static’ resistance on top of
the wire. The marbles add weight on the wire to ensure that only one
strand, at a time, is picked up.
With the shape and weight of the ‘marbles’, the wire pulls up and out of
the Ball Pac consistently and without the normal static resistance found
with other drum systens. Our wire is pulled out with minimum resistance
and seamless feedability is the end result.
Hyundai hard wire is ‘pre-tensioned’ before being put into the Ball Pac.
Meaning, our wire has little to no cast and helix when coming out of
the Ball Pac and the ‘straightness’ of the wire will give more accurate
and consistent starts and weld tracking. This is most ideal for robotic
applications. As the wire has no cast, you can decrease the tip diameter
by one size(**Except in the case of .052”). This will ensure that the wire is
in constant contact with the tip (better current transfer) and will increase
the accuracy of the weld.
Another major factor in the quality and consistency of Hyundai hard wire
is the method of copper-coating the wire. Hyundai Welding is one of
the few companies, in the world, who are currently using the Electronic
Coating process. With this State-of-the-Art coating process, the user will
experience the following benefits;
1) Better Feedability:due to the ‘even’coating of copper, feedability is more consistent.
Resulting in lower feed resistance.
2) Copper Flaking:since wire is coated electronically, the adherence of the copper
on the wire is 100% as the coating is evenly applied thus, rendering ‘copperflaking’obsolete.
No more clogged or damaged liners.
3) Current Transfer:the current transfer will be more consistent due to the ‘evenness’
of the copper coating
4) Less Fume:with the even and consistent copper coating, there are less fums than
conventional chemically-coated wires on the market today.
1. Characteristics of Product
1) Excellent feeding-Minimizing friction as it possesses a device developed for the
prevention of twisted and tangled wire, thus, resulting in a smooth feeding action
and stable arc, which facilitates welding.
2) Makes good tracking on a welding seam. Wire is set to be elastically twisted in the
pail, so wire is pulled out straight, without rotation of the pail.
3) Improved welding efficiency. The large-packaged wire can save time in changing
wire, which is effective, particularly, for robotic and other automatic welding.
4) Prevention of welding wire deformation in “stacked” state with anti-tangling
pressure device system, deformation of the wound wire is greatly minimized or, as
in most cases, has now become obsolete.
2. Type of product
Packing Weight/ Classification Solid wire FCW
150KG(330lbs)
0.9ャ (.035in), 1.0ャ (.039in) 1.2ャ (.045in)
200KG(440lbs), 250KG(551lbs)
300KG(661lbs), 350KG(772lbs) 1.2ャ (.045in), 1.4ャ (.052in) 1.4ャ (.052in)
400KG(882lbs), 420KG(926lbs) 1.4ャ (.052in), 1.6ャ (1/16in) 1.6ャ (1/16in)
HBPHOOD
HBPLINER
Hood Suit Hyundai Ball Pack
Liner Suit Hyundai Ball Pack
CONSUMABLES
1300 WELDER (1300 935 337)
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