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SPW Product Catalogue 2019

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FLUX CORED WIRES<br />

SUPERCORED 81MAG CO 2<br />

AWS A5.29 / ASME SFA5.29 E811-Ni1M<br />

Applications<br />

Supercored 81MAG contains 0.85% Ni in weld metal to meet NACE requirements. This wire<br />

can be used in oil and gas construction, pipe and offshore structures.<br />

Characteristics on Usage<br />

Supercored 81MAG is a titania type flux cored wire to be used with Ar+CO2 gas mixture<br />

shielding. This provides excellent notch toughness at low temperature, not only as-welded<br />

but also stress relieved state.<br />

Notes on Usage<br />

Proper preheating (50~150o)(122~302oF) and interpass temperature must be used in order<br />

to release hydrogen which may cause cracking in weld metal when electrodes are used for<br />

medium and heavy plates.<br />

One-side welding defects such as hot cracking may occur with wrong welding parameters<br />

such as high welding speed.<br />

Shielding Gas<br />

Ar+20~25% CO2<br />

Typical Chemical Composition of All-Weld Metal (%)<br />

C Si Mn P S Ni<br />

0.05 0.28 1.20 0.008 0.012 0.93<br />

Typical Mechanical Properties of All-Weld Metal<br />

Y.S. T.S. EL. Temp CVN-Impact Value<br />

N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) o<br />

C ( o F) J (ft.lb)<br />

As welded 550 (79,900) 590 (85,700) 26 -60 (-76) 60 (44)<br />

P.W.H.T. 510 (74,100) 570 (82,800) 28 -40 (-40) 98 (73)<br />

(620 o Cx2hr)<br />

Approval<br />

ABS, BV, DNR, LR, CWB<br />

Packaging (including Ball Pac)<br />

Dia. (mm) 1.2 Spool (kg) 12.5 15 20<br />

(in) 0/045 (lbs) 28 33 44<br />

Ball Pac<br />

Sizes Available & Recommended Currents (Amp.)<br />

Size mm (in) 1.2 (0.045)<br />

F & HF 200~290<br />

V-up, OH 180~250<br />

V-down 210~280<br />

Part Number Dia (mm) Spool (kg)<br />

H81MAG12 1.2 15<br />

H81MAG16 1.6 15<br />

5<br />

SUPERCORED 81-K2 CO 2<br />

AWS A5.29 / ASME SFA5.29 E81T1-K2<br />

JIS Z3313 YFL-C506R<br />

Applications<br />

Supercored 81-K2 is used for the welding of low temperature service steels in the<br />

construction of LPG and LNG storage tanks.<br />

Characteristics on Usage<br />

Supercored 81-K2 is a titania type flux cored wire designed for all position welding with CO2<br />

shielding gas.<br />

Notes on Usage<br />

Proper preheating(50~150°C)(122~30°F) and interpass temperature must be used in order<br />

to release hydrogen which may cause cracking in weld metal when electrodes are used for<br />

medium and heavy plates.<br />

One-side welding defects such as hot cracking may occur with wrong welding parameter<br />

such as high welding speed.<br />

Typical Chemical Composition of All-Weld Metal (%)<br />

C Si Mn P S Ni<br />

0.04 0.35 1.35 0.012 0.011 1.50<br />

Typical Mechanical Properties of All-Weld Metal<br />

Y.S T.S EL. Temp. CVN-Impact Value<br />

N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) o<br />

C ( o F) J (ft.lbs)<br />

540 (78,400) 620 (90,000) 28 -30 (-22) 110 (81)<br />

-60 (-76) 60 (44)<br />

Approval<br />

KR, ABS, BV, DNV, GL, LR, NK, CWB, CCS, RINA<br />

Packing (lncluding Ball Pac)<br />

Dia. (mm) 1.2 1.4 1.6 Spool (kg) 12.5 15 20<br />

(in) .045 .052 1/16 (lbs) 28 33 44<br />

Ball Pac<br />

Sizes Available and Recommended Currents (Amp.)<br />

Size mm (in) 1.2 (.045) 1.6 (1/16)<br />

F & HF 250~300 300~350<br />

V-up, OH 170~230 200~250<br />

V-down 250~300 300~350<br />

Part Number Dia (mm) Spool (kg)<br />

H81K212 1.2 15<br />

H81K216 1.6 15<br />

SUPERCORED 81-K2MAG CO 2<br />

AWS A5.29 / ASME SFA5.29 E81T1-K2M<br />

JIS Z3313 YFL-A506R<br />

Applications<br />

Supercored 81-K2MAG is suitable for single or multipass MAG welding application for LNG,<br />

LPG tank, etc. and for all low temperature service steel.<br />

Typical Mechanical Properties of All-Weld Metal<br />

Y.S T.S EL. Temp. CVN-Impact Value<br />

N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) o<br />

C ( o F) J (ft.lbs)<br />

590 (85,600) 610 (88,500) 27 -30 (-22) 110 (81)<br />

-60 (-76) 70 (52)<br />

Characteristics on Usage<br />

Supercored 81-K2MAG is all position flux cored wire for low temperature service steel.<br />

Excellent mechanical properties and low temperature impact toughness. Smooth arc<br />

characteristics and very low spatter level.<br />

Notes on Usage<br />

Proper preheating(50~150°C)(122~302°F) and interpass temperature must be used in order<br />

to release hydrogen which may cause cracking in weld metal when electrodes are used for<br />

medium and heavy plates.<br />

One-side welding defects such as hot cracking may occur with wrong welding parameter<br />

such as high welding speed.<br />

Shielding Gas<br />

Ar+20~25% CO2<br />

Typical Chemical Composition of All-Weld Metal (%)<br />

C Si Mn P S Ni<br />

0.03 0.35 1.25 0.012 0.010 1.55<br />

Approval<br />

TÜV, Ü-SIGN, DB, RINA<br />

Packing (lncluding Ball Pac)<br />

Dia. (mm) 1.2 Spool (kg) 12.5 15 20<br />

(in) .045 (lbs) 28 33 44<br />

Ball Pac<br />

Sizes Available and Recommended Currents (Amp.)<br />

Size mm (in) 1.2 (.045)<br />

F & HF 250~300<br />

V-up, OH 170~230<br />

V-down 250~300<br />

Part Number Dia (mm) Spool (kg)<br />

H81K2MAG12 1.2 15<br />

H81K2MAG16 1.6 15<br />

1300 WELDER (1300 935 337)<br />

CONSUMABLES<br />

401

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