WARNING - Flannery Plant Hire

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TRANSPORTING MEMO .................................................................................................................................................................................................. .................................................................................................................................................................................................. .................................................................................................................................................................................................. .................................................................................................................................................................................................. .................................................................................................................................................................................................. 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Procedures IMPORTANT: Never adjust the setting of the engine and/ or hydraulic components. Learn how to service your machine correctly. Follow the correct maintenance and inspection procedures shown in this manual. Inspect machine daily before starting. • Check controls and instruments. • Check coolant, fuel and oil levels. • Check for leaks, kinked, frayed or damaged hoses and lines. • Walk around machine checking general appearance, noise, heat, etc. • Check for loose or missing parts. If there is any problem with your machine, repair it before operating or contact your authorized dealer. MAINTENANCE IMPORTANT: • Use only recommended fuel and lubricants. • Use only genuine HITACHI parts. Failure to do so may result in serious injury or death and/or machine breakdown. • Failure to use recommended fuel, lubricants, and genuine Hitachi parts will result in loss of Hitachi product warranty. • Never adjust engine governor or hydraulic system relief valve. • Protect electrical parts from water and steam. • Never disassemble electrical components such as sensors, etc. 7-1 SA-435
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URL:http://www.hitachi-c-m.com PRIN
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INDEX EM1NC-EN3-1 MACHINE NUMBERS S
Page 6 and 7:
BREAK-IN ..........................
Page 8 and 9:
CONTENTS MEMO .....................
Page 10 and 11:
Engine TYPE: MFG. NO.: Travel Motor
Page 12 and 13:
MACHINE NUMBERS MEMO ..............
Page 14 and 15:
Follow Safety Instructions SAFETY
Page 16 and 17:
Tidy Up Inside Operator’s Space S
Page 18 and 19:
Move and Operate Machine Safely SAF
Page 20 and 21:
Precautions for Operations d WARNIN
Page 22 and 23:
Equipment of OPG SAFETY • In case
Page 24 and 25:
SAFETY • Traveling down a slope i
Page 26 and 27:
Avoid Injury from Back-over and Swi
Page 28 and 29:
Avoid Tipping SAFETY • The danger
Page 30 and 31:
Precautions for Lightning SAFETY
Page 32 and 33:
Safety Transporting SAFETY • The
Page 34 and 35:
SAFETY • Disconnect battery groun
Page 36 and 37:
Store Attachments Safely • Stored
Page 38 and 39:
Prevent Fires SAFETY Check for Oil
Page 40 and 41:
Beware of Exhaust Fumes SAFETY •
Page 42 and 43:
Remove Paint Before Welding or Heat
Page 44 and 45:
SAFETY MEMO .......................
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SAFETY SIGNS SS4420333 • If the p
Page 48 and 49:
• Sign indicates the hazard of ro
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• Hot coolant or oil may spout if
Page 52 and 53:
ROPS/TOPS/TOP GUARD Canopy and Cab
Page 54 and 55:
SAFETY SIGNS MEMO .................
Page 56 and 57:
ZX27-3 1- Counterweight 2- Cab 3- B
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Switch Panel 5- Work Light Switch P
Page 60 and 61:
Monitor Panel 1- Alternator Indicat
Page 62 and 63:
OPERATOR'S STATION Cab Heater Opera
Page 64 and 65:
OPERATOR'S STATION AM/FM Radio Oper
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Station Presetting Procedure 1. Sel
Page 68 and 69:
Opening/Closing Cab Front Window (Z
Page 70 and 71:
Emergency Exit (ZX27-3) If the oper
Page 72 and 73:
Tool and Operator’s Manual Box
Page 74 and 75:
Cab Light (Cab Equipped Machines) M
Page 76 and 77: OPERATOR'S STATION MEMO ...........
Page 78 and 79: BREAK-IN MEMO .....................
Page 80 and 81: Starting Engine Starting in Ordinar
Page 82 and 83: ZX27-3 1. Check that pilot control
Page 84 and 85: Using Booster Battery d OPERATING E
Page 86 and 87: OPERATING ENGINE MEMO .............
Page 88 and 89: d • Pivot Turn Steer the machine
Page 90 and 91: Traveling on Soft Ground DRIVING MA
Page 92 and 93: Driving in Water or on Soft Ground
Page 94 and 95: DRIVING MACHINE MEMO ..............
Page 96 and 97: Boom-Swing Pedal Use the boom swing
Page 98 and 99: Blade Lever OPERATING MACHINE Use b
Page 100 and 101: Blade and Track Width Control Lever
Page 102 and 103: Pilot Control Shut-Off Lever The pi
Page 104 and 105: Warming Up Operation OPERATING MACH
Page 106 and 107: Grading Operation OPERATING MACHINE
Page 108 and 109: OPERATING MACHINE Avoid Other Than
Page 110 and 111: Avoid Hitting Blade with Bucket Whe
Page 112 and 113: 3. Operating the machine with rubbe
Page 114 and 115: Precautions for Breaker Operation O
Page 116 and 117: Average Breaker Operating Availabil
Page 118 and 119: OPERATING MACHINE • When crushing
Page 120 and 121: d d 3. Lower the boom in the follow
Page 122 and 123: Loading d WARNING: • Always trave
Page 124 and 125: Unloading d WARNING: • Always tra
Page 128 and 129: Prepare Machine for Inspection/Main
Page 130 and 131: Opening/Closing Tank Covers (ZX27-3
Page 132 and 133: Daily Inspection Engine Upperstruct
Page 134 and 135: Periodic Replacement of Parts MAINT
Page 136 and 137: MAINTENANCE E. Fuel System (See Pag
Page 138 and 139: Brand Names of Recommended Oil and
Page 140 and 141: Gear Oil Air Temp Gear Oil -20 to 4
Page 142 and 143: 2.3 Boom foot 2.4 Arm cylinder rod
Page 144 and 145: 2 3 Bucket and Link Pins --- every
Page 146 and 147: 5 d Swing Internal Gear --- every 5
Page 148 and 149: 1 2 d Change Engine Oil / Replace E
Page 150 and 151: C. Transmission 1 Travel Reduction
Page 152 and 153: ZX27-3 1. Park the machine on a lev
Page 154 and 155: 1 MAINTENANCE 3. Begin servicing hy
Page 156 and 157: 3 d Change Hydraulic Oil --- every
Page 158 and 159: Bleed Air from Hydraulic System Aft
Page 160 and 161: 5 d Replace Full Flow Filter --- ev
Page 162 and 163: MAINTENANCE 4. Rotate the hexagon s
Page 164 and 165: Hoses MAINTENANCE Interval (Hours)
Page 166 and 167: Hose Fitting • Metal Face Seal Fi
Page 168 and 169: d 1. Connecting Coupler MAINTENANCE
Page 170 and 171: E. Fuel System d MAINTENANCE WARNIN
Page 172 and 173: 2 Drain Fuel Tank Sump --- as requi
Page 174 and 175: 4 Check Fuel Hoses --- daily MAINTE
Page 176 and 177:
d d ZX27-3 MAINTENANCE 1. Before se
Page 178 and 179:
Precautions for Handling LLC d WARN
Page 180 and 181:
Adjustment of Fan Belt Tension ZX14
Page 182 and 183:
3 Change Coolant --- twice a year (
Page 184 and 185:
4 d Clean Radiator --- every 500 ho
Page 186 and 187:
Electrolyte Level Check MAINTENANCE
Page 188 and 189:
d Precautions for Handling Battery
Page 190 and 191:
I. Miscellaneous 1 Check Bucket Tee
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2 d Replace Bucket MAINTENANCE WARN
Page 194 and 195:
d Loosen Track (Rubber Crawler) WAR
Page 196 and 197:
Installing Rubber Track 1. Lower th
Page 198 and 199:
d Loosen Track (Steel Crawler) CAUT
Page 200 and 201:
5 Check and Replace Seat Belt Check
Page 202 and 203:
7 Check Injection Nozzle Cleaning -
Page 204 and 205:
ZX27-3 MAINTENANCE No. Descriptions
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MAINTENANCE MEMO ..................
Page 208 and 209:
CONSUMABLE PARTS LIST MEMO ........
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MAINTENANCE UNDER SPECIAL ENVIRONME
Page 212 and 213:
Removing Machine from Storage d STO
Page 214 and 215:
Engine TROUBLESHOOTING Problem Caus
Page 216 and 217:
Engine TROUBLESHOOTING Problem Caus
Page 218 and 219:
Electrical System TROUBLESHOOTING P
Page 220 and 221:
Hydraulic System TROUBLESHOOTING Pr
Page 222 and 223:
Hydraulic System TROUBLESHOOTING Pr
Page 225 and 226:
Bucket Types and Applications ZX14-
Page 228 and 229:
Page 231 and 232:
Page 234 and 235:
Page 236 and 237:
Special Specification d SPECIFICATI
Page 238 and 239:
Basic Functions This system enables
Page 240 and 241:
Unlocking OPTIONAL ATTACHMENT AND D
Page 242 and 243:
Changing Delayed Locking Timer Sett
Page 244 and 245:
OPTIONAL ATTACHMENT AND DEVICE MEMO
Page 246 and 247:
Engine Oil Pressure Indicator .....
Page 248 and 249:
INDEX MEMO ........................
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Hydraulic Excavator ZX14-3/ZX16-3/Z
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WARNING - Flannery Plant Hire

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