WARNING - Flannery Plant Hire

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Read this manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This standard specification machine can be operated under the following conditions without being modified. Atmospheric Temperature: −20°C to 40°C (−4°F to 104°F) Altitude: 0 m to 1500 m (0 ft to 4900 ft) In case the machine is used under conditions other than described above, consult your authorized dealer. This manual should be considered a permanent part of your machine and should remain with the machine when you sell it. This machine is of metric design. Measurements in this manual are metric. Use only metric hardware and tools as specified. • SI Units (International System of Units) are used in this manual. For reference MKS system units and English units are also indicated in parentheses after the SI units. Example : 24.5 MPa (250 kgf/cm², 3560 psi) Right-hand and left-hand sides are determined by facing in the direction of forward travel. Write product identification numbers in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. If this manual is kept on the machine, also file the identification numbers in a secure place off the machine. INTRODUCTION Warranty is provided as a part of Hitachi’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that Hitachi will back its products where defects appear within the warranty period. In some circumstances, Hitachi also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action. Only qualified, experienced operators officially licensed (according to local law) should be allowed to operate the machine. Moreover, only officially licensed personnel should be allowed to inspect and service the machine. Prior to operating this machine in a country other than a country of its intended use, it may be necessary to make modifications to it so that it complies with the local regulatory standards (including safety standards) and legal requirements of that particular country. Please do not export or operate this machine outside of the country of its intended use until such compliance has been confirmed. Please contact Hitachi Construction Machinery Co., Ltd. or any of our authorized distributor or dealer if you have any questions concerning compliance. All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. ©2009 Hitachi Construction Machinery Co., Ltd. All rights reserved.
INDEX EM1NC-EN3-1 MACHINE NUMBERS SAFETY SAFETY SIGNS COMPONENTS NAME OPERATOR’S STATION BREAK-IN OPERATING ENGINE DRIVING MACHINE OPERATING MACHINE TRANSPORTING MAINTENANCE CONSUMABLE PARTS LIST MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS STORAGE TROUBLESHOOTING SPECIFICATIONS OPTIONAL ATTACHMENT AND DEVICE INDEX
Page 1: URL:http://www.hitachi-c-m.com PRIN
Page 6 and 7: BREAK-IN ..........................
Page 8 and 9: CONTENTS MEMO .....................
Page 10 and 11: Engine TYPE: MFG. NO.: Travel Motor
Page 12 and 13: MACHINE NUMBERS MEMO ..............
Page 14 and 15: Follow Safety Instructions SAFETY
Page 16 and 17: Tidy Up Inside Operator’s Space S
Page 18 and 19: Move and Operate Machine Safely SAF
Page 20 and 21: Precautions for Operations d WARNIN
Page 22 and 23: Equipment of OPG SAFETY • In case
Page 24 and 25: SAFETY • Traveling down a slope i
Page 26 and 27: Avoid Injury from Back-over and Swi
Page 28 and 29: Avoid Tipping SAFETY • The danger
Page 30 and 31: Precautions for Lightning SAFETY
Page 32 and 33: Safety Transporting SAFETY • The
Page 34 and 35: SAFETY • Disconnect battery groun
Page 36 and 37: Store Attachments Safely • Stored
Page 38 and 39: Prevent Fires SAFETY Check for Oil
Page 40 and 41: Beware of Exhaust Fumes SAFETY •
Page 42 and 43: Remove Paint Before Welding or Heat
Page 44 and 45: SAFETY MEMO .......................
Page 46 and 47: SAFETY SIGNS SS4420333 • If the p
Page 48 and 49: • Sign indicates the hazard of ro
Page 50 and 51: • Hot coolant or oil may spout if
Page 52 and 53:
ROPS/TOPS/TOP GUARD Canopy and Cab
Page 54 and 55:
SAFETY SIGNS MEMO .................
Page 56 and 57:
ZX27-3 1- Counterweight 2- Cab 3- B
Page 58 and 59:
Switch Panel 5- Work Light Switch P
Page 60 and 61:
Monitor Panel 1- Alternator Indicat
Page 62 and 63:
OPERATOR'S STATION Cab Heater Opera
Page 64 and 65:
OPERATOR'S STATION AM/FM Radio Oper
Page 66 and 67:
Station Presetting Procedure 1. Sel
Page 68 and 69:
Opening/Closing Cab Front Window (Z
Page 70 and 71:
Emergency Exit (ZX27-3) If the oper
Page 72 and 73:
Tool and Operator’s Manual Box
Page 74 and 75:
Cab Light (Cab Equipped Machines) M
Page 76 and 77:
OPERATOR'S STATION MEMO ...........
Page 78 and 79:
BREAK-IN MEMO .....................
Page 80 and 81:
Starting Engine Starting in Ordinar
Page 82 and 83:
ZX27-3 1. Check that pilot control
Page 84 and 85:
Using Booster Battery d OPERATING E
Page 86 and 87:
OPERATING ENGINE MEMO .............
Page 88 and 89:
d • Pivot Turn Steer the machine
Page 90 and 91:
Traveling on Soft Ground DRIVING MA
Page 92 and 93:
Driving in Water or on Soft Ground
Page 94 and 95:
DRIVING MACHINE MEMO ..............
Page 96 and 97:
Boom-Swing Pedal Use the boom swing
Page 98 and 99:
Blade Lever OPERATING MACHINE Use b
Page 100 and 101:
Blade and Track Width Control Lever
Page 102 and 103:
Pilot Control Shut-Off Lever The pi
Page 104 and 105:
Warming Up Operation OPERATING MACH
Page 106 and 107:
Grading Operation OPERATING MACHINE
Page 108 and 109:
OPERATING MACHINE Avoid Other Than
Page 110 and 111:
Avoid Hitting Blade with Bucket Whe
Page 112 and 113:
3. Operating the machine with rubbe
Page 114 and 115:
Precautions for Breaker Operation O
Page 116 and 117:
Average Breaker Operating Availabil
Page 118 and 119:
OPERATING MACHINE • When crushing
Page 120 and 121:
d d 3. Lower the boom in the follow
Page 122 and 123:
Loading d WARNING: • Always trave
Page 124 and 125:
Unloading d WARNING: • Always tra
Page 126 and 127:
TRANSPORTING MEMO .................
Page 128 and 129:
Prepare Machine for Inspection/Main
Page 130 and 131:
Opening/Closing Tank Covers (ZX27-3
Page 132 and 133:
Daily Inspection Engine Upperstruct
Page 134 and 135:
Periodic Replacement of Parts MAINT
Page 136 and 137:
MAINTENANCE E. Fuel System (See Pag
Page 138 and 139:
Brand Names of Recommended Oil and
Page 140 and 141:
Gear Oil Air Temp Gear Oil -20 to 4
Page 142 and 143:
2.3 Boom foot 2.4 Arm cylinder rod
Page 144 and 145:
2 3 Bucket and Link Pins --- every
Page 146 and 147:
5 d Swing Internal Gear --- every 5
Page 148 and 149:
1 2 d Change Engine Oil / Replace E
Page 150 and 151:
C. Transmission 1 Travel Reduction
Page 152 and 153:
ZX27-3 1. Park the machine on a lev
Page 154 and 155:
1 MAINTENANCE 3. Begin servicing hy
Page 156 and 157:
3 d Change Hydraulic Oil --- every
Page 158 and 159:
Bleed Air from Hydraulic System Aft
Page 160 and 161:
5 d Replace Full Flow Filter --- ev
Page 162 and 163:
MAINTENANCE 4. Rotate the hexagon s
Page 164 and 165:
Hoses MAINTENANCE Interval (Hours)
Page 166 and 167:
Hose Fitting • Metal Face Seal Fi
Page 168 and 169:
d 1. Connecting Coupler MAINTENANCE
Page 170 and 171:
E. Fuel System d MAINTENANCE WARNIN
Page 172 and 173:
2 Drain Fuel Tank Sump --- as requi
Page 174 and 175:
4 Check Fuel Hoses --- daily MAINTE
Page 176 and 177:
d d ZX27-3 MAINTENANCE 1. Before se
Page 178 and 179:
Precautions for Handling LLC d WARN
Page 180 and 181:
Adjustment of Fan Belt Tension ZX14
Page 182 and 183:
3 Change Coolant --- twice a year (
Page 184 and 185:
4 d Clean Radiator --- every 500 ho
Page 186 and 187:
Electrolyte Level Check MAINTENANCE
Page 188 and 189:
d Precautions for Handling Battery
Page 190 and 191:
I. Miscellaneous 1 Check Bucket Tee
Page 192 and 193:
2 d Replace Bucket MAINTENANCE WARN
Page 194 and 195:
d Loosen Track (Rubber Crawler) WAR
Page 196 and 197:
Installing Rubber Track 1. Lower th
Page 198 and 199:
d Loosen Track (Steel Crawler) CAUT
Page 200 and 201:
5 Check and Replace Seat Belt Check
Page 202 and 203:
7 Check Injection Nozzle Cleaning -
Page 204 and 205:
ZX27-3 MAINTENANCE No. Descriptions
Page 206 and 207:
MAINTENANCE MEMO ..................
Page 208 and 209:
CONSUMABLE PARTS LIST MEMO ........
Page 210 and 211:
MAINTENANCE UNDER SPECIAL ENVIRONME
Page 212 and 213:
Removing Machine from Storage d STO
Page 214 and 215:
Engine TROUBLESHOOTING Problem Caus
Page 216 and 217:
Engine TROUBLESHOOTING Problem Caus
Page 218 and 219:
Electrical System TROUBLESHOOTING P
Page 220 and 221:
Hydraulic System TROUBLESHOOTING Pr
Page 222 and 223:
Hydraulic System TROUBLESHOOTING Pr
Page 225 and 226:
Bucket Types and Applications ZX14-
Page 228 and 229:
Page 231 and 232:
Page 234 and 235:
Page 236 and 237:
Special Specification d SPECIFICATI
Page 238 and 239:
Basic Functions This system enables
Page 240 and 241:
Unlocking OPTIONAL ATTACHMENT AND D
Page 242 and 243:
Changing Delayed Locking Timer Sett
Page 244 and 245:
OPTIONAL ATTACHMENT AND DEVICE MEMO
Page 246 and 247:
Engine Oil Pressure Indicator .....
Page 248 and 249:
INDEX MEMO ........................
Page 251:
Hydraulic Excavator ZX14-3/ZX16-3/Z
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WARNING - Flannery Plant Hire

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