WARNING - Flannery Plant Hire

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3 d Change Hydraulic Oil --- every 1000 hours or 2000 hours MAINTENANCE <strong>WARNING</strong>: Be sure to work only after oil temperature is low or before operation. Failure to do so may allow high temperature oil to spray, possibly causing severe burns. IMPORTANT: When changing hydraulic oil, take care not to allow foreign matter such as dirt, water or soil to enter the hydraulic system. Hydraulic oil changing intervals differ according to kind of hydraulic oil used. 1. Park the machine on a solid level surface. Position the machine with the arm cylinder fully retracted and the bucket cylinder fully extended. Lower the bucket and blade to the ground. Stop the engine. 2. Open the right side cover. Loosen filler cap (1) on the hydraulic oil tank to release air pressure from the hydraulic oil tank. 3. Remove cap (1). 4. Arrange a container with the capacity approximately 40 liter (11 US gal). Drain oil using a suction pump. 7-30 1 1 ZX14-3, 16-3, 18-3 ZX27-3 M1M7-05-024 M1NC-00-010 M1NC-05-011
5. Slowly loosen drain plug (2) on the bottom of the hydraulic oil tank. Allow oil to drain thoroughly. 6. Clean, install and tighten drain plug (2) to the original position. Wrench size : 12 mm (PT3/8 Square Head Plug) Tightening torque : 50 N·m (5 kgf·m, 36 lbf·ft) MAINTENANCE 7. Supply hydraulic oil via the filler port on the top of the hydraulic oil tank while checking the oil level with level gauge (3). 7-31 3 2 ZX14-3, 16-3, 18-3 3 ZX27-3 M1NC-07-008 M1NC-00-002 M1NC-05-011
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URL:http://www.hitachi-c-m.com PRIN
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INDEX EM1NC-EN3-1 MACHINE NUMBERS S
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BREAK-IN ..........................
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CONTENTS MEMO .....................
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Engine TYPE: MFG. NO.: Travel Motor
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MACHINE NUMBERS MEMO ..............
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Follow Safety Instructions SAFETY
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Tidy Up Inside Operator’s Space S
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Move and Operate Machine Safely SAF
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Precautions for Operations d WARNIN
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Equipment of OPG SAFETY • In case
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SAFETY • Traveling down a slope i
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Avoid Injury from Back-over and Swi
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Avoid Tipping SAFETY • The danger
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Precautions for Lightning SAFETY
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Safety Transporting SAFETY • The
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SAFETY • Disconnect battery groun
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Store Attachments Safely • Stored
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Prevent Fires SAFETY Check for Oil
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Beware of Exhaust Fumes SAFETY •
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Remove Paint Before Welding or Heat
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SAFETY MEMO .......................
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SAFETY SIGNS SS4420333 • If the p
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• Sign indicates the hazard of ro
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• Hot coolant or oil may spout if
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ROPS/TOPS/TOP GUARD Canopy and Cab
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SAFETY SIGNS MEMO .................
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ZX27-3 1- Counterweight 2- Cab 3- B
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Switch Panel 5- Work Light Switch P
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Monitor Panel 1- Alternator Indicat
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OPERATOR'S STATION Cab Heater Opera
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OPERATOR'S STATION AM/FM Radio Oper
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Station Presetting Procedure 1. Sel
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Opening/Closing Cab Front Window (Z
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Emergency Exit (ZX27-3) If the oper
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Tool and Operator’s Manual Box
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Cab Light (Cab Equipped Machines) M
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OPERATOR'S STATION MEMO ...........
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BREAK-IN MEMO .....................
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Starting Engine Starting in Ordinar
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ZX27-3 1. Check that pilot control
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Using Booster Battery d OPERATING E
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OPERATING ENGINE MEMO .............
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d • Pivot Turn Steer the machine
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Traveling on Soft Ground DRIVING MA
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Driving in Water or on Soft Ground
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DRIVING MACHINE MEMO ..............
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Boom-Swing Pedal Use the boom swing
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Blade Lever OPERATING MACHINE Use b
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Blade and Track Width Control Lever
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Pilot Control Shut-Off Lever The pi
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Warming Up Operation OPERATING MACH
Page 106 and 107: Grading Operation OPERATING MACHINE
Page 108 and 109: OPERATING MACHINE Avoid Other Than
Page 110 and 111: Avoid Hitting Blade with Bucket Whe
Page 112 and 113: 3. Operating the machine with rubbe
Page 114 and 115: Precautions for Breaker Operation O
Page 116 and 117: Average Breaker Operating Availabil
Page 118 and 119: OPERATING MACHINE • When crushing
Page 120 and 121: d d 3. Lower the boom in the follow
Page 122 and 123: Loading d WARNING: • Always trave
Page 124 and 125: Unloading d WARNING: • Always tra
Page 126 and 127: TRANSPORTING MEMO .................
Page 128 and 129: Prepare Machine for Inspection/Main
Page 130 and 131: Opening/Closing Tank Covers (ZX27-3
Page 132 and 133: Daily Inspection Engine Upperstruct
Page 134 and 135: Periodic Replacement of Parts MAINT
Page 136 and 137: MAINTENANCE E. Fuel System (See Pag
Page 138 and 139: Brand Names of Recommended Oil and
Page 140 and 141: Gear Oil Air Temp Gear Oil -20 to 4
Page 142 and 143: 2.3 Boom foot 2.4 Arm cylinder rod
Page 144 and 145: 2 3 Bucket and Link Pins --- every
Page 146 and 147: 5 d Swing Internal Gear --- every 5
Page 148 and 149: 1 2 d Change Engine Oil / Replace E
Page 150 and 151: C. Transmission 1 Travel Reduction
Page 152 and 153: ZX27-3 1. Park the machine on a lev
Page 154 and 155: 1 MAINTENANCE 3. Begin servicing hy
Page 158 and 159: Bleed Air from Hydraulic System Aft
Page 160 and 161: 5 d Replace Full Flow Filter --- ev
Page 162 and 163: MAINTENANCE 4. Rotate the hexagon s
Page 164 and 165: Hoses MAINTENANCE Interval (Hours)
Page 166 and 167: Hose Fitting • Metal Face Seal Fi
Page 168 and 169: d 1. Connecting Coupler MAINTENANCE
Page 170 and 171: E. Fuel System d MAINTENANCE WARNIN
Page 172 and 173: 2 Drain Fuel Tank Sump --- as requi
Page 174 and 175: 4 Check Fuel Hoses --- daily MAINTE
Page 176 and 177: d d ZX27-3 MAINTENANCE 1. Before se
Page 178 and 179: Precautions for Handling LLC d WARN
Page 180 and 181: Adjustment of Fan Belt Tension ZX14
Page 182 and 183: 3 Change Coolant --- twice a year (
Page 184 and 185: 4 d Clean Radiator --- every 500 ho
Page 186 and 187: Electrolyte Level Check MAINTENANCE
Page 188 and 189: d Precautions for Handling Battery
Page 190 and 191: I. Miscellaneous 1 Check Bucket Tee
Page 192 and 193: 2 d Replace Bucket MAINTENANCE WARN
Page 194 and 195: d Loosen Track (Rubber Crawler) WAR
Page 196 and 197: Installing Rubber Track 1. Lower th
Page 198 and 199: d Loosen Track (Steel Crawler) CAUT
Page 200 and 201: 5 Check and Replace Seat Belt Check
Page 202 and 203: 7 Check Injection Nozzle Cleaning -
Page 204 and 205: ZX27-3 MAINTENANCE No. Descriptions
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MAINTENANCE MEMO ..................
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CONSUMABLE PARTS LIST MEMO ........
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MAINTENANCE UNDER SPECIAL ENVIRONME
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Removing Machine from Storage d STO
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Engine TROUBLESHOOTING Problem Caus
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Engine TROUBLESHOOTING Problem Caus
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Electrical System TROUBLESHOOTING P
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Hydraulic System TROUBLESHOOTING Pr
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Hydraulic System TROUBLESHOOTING Pr
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Bucket Types and Applications ZX14-
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Special Specification d SPECIFICATI
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Basic Functions This system enables
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Unlocking OPTIONAL ATTACHMENT AND D
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Changing Delayed Locking Timer Sett
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OPTIONAL ATTACHMENT AND DEVICE MEMO
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Engine Oil Pressure Indicator .....
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INDEX MEMO ........................
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Hydraulic Excavator ZX14-3/ZX16-3/Z
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WARNING - Flannery Plant Hire

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