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PuK - Process Technology & Components 2024

A technical trade magazine with a history of more than 60 years.

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Vacuum technology<br />

Repair vs. replace<br />

When to repair vs. replace your<br />

vacuum pump: A guide<br />

Cons<br />

Potential for higher costs in the long<br />

term: If the vacuum pump’s issues are<br />

difficult to repair, they may crop up<br />

again.<br />

Fixes only one specific problem: Vacuum<br />

pump repair doesn’t guarantee<br />

that other, different problems won’t<br />

arise in the future.<br />

Replacement<br />

If your vacuum pump is malfunctioning,<br />

you are faced with a choice:<br />

repair or replacement. Our guide<br />

will take you through both options<br />

and provide recommendations on<br />

when it makes sense to repair vacuum<br />

pumps and when to replace<br />

them. We will also take a look at<br />

how to spot and diagnose common<br />

issues before they lead to system<br />

failure.<br />

The basics<br />

Whatever the path of action, the decision<br />

to repair or replace always begins<br />

with testing and diagnosis. A factory-trained<br />

service technician who<br />

specializes in vacuum pump services<br />

All photos: Busch Vacuum Solutions<br />

inspects the equipment and identifies<br />

the problem.<br />

Repair<br />

If your vacuum pump can be repaired,<br />

faulty components are removed<br />

and replaced, and the equipment<br />

is returned to manufacturer<br />

specifications.<br />

Pros<br />

Cost effective: If the issue is minor, or<br />

the vacuum pump is relatively new,<br />

there may only be a few spare parts<br />

to replace.<br />

Low environmental impact: Fewer resources<br />

are used, and less waste is<br />

produced.<br />

If you opt to replace your vacuum<br />

pump, the existing one will be removed<br />

and a brand-new pump will<br />

be installed.<br />

Pros<br />

Higher reliability: New vacuum pumps<br />

have entirely new components and<br />

may be more energy efficient.<br />

New warranty: A new unit comes with<br />

a new warranty, offering peace of<br />

mind, and potentially reducing future<br />

repair costs.<br />

Cons<br />

Higher upfront costs: Purchasing a<br />

new vacuum pump means higher initial<br />

costs.<br />

Longer installation time: Installing and<br />

integrating a new vacuum pump usually<br />

takes longer than to carry out a<br />

small repair.<br />

Key considerations<br />

Before you make a decision for vacuum<br />

pump repair or replacement,<br />

there are five criteria to assess.<br />

1) Costs<br />

If your existing vacuum pump has<br />

only a minor issue, repair may be the<br />

more economical option. How ever,<br />

you should also consider longer-term<br />

maintenance and repair costs. As a<br />

vacuum pump gets older, for example,<br />

it may require more frequent servicing.<br />

This could add up to more than<br />

the price of a replacement over time,<br />

even though this will require a much<br />

larger immediate outlay.<br />

PROCESS TECHNOLOGY & COMPONENTS <strong>2024</strong><br />

53

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