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PuK - Process Technology & Components 2024

A technical trade magazine with a history of more than 60 years.

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Pumps/Vacuum technology<br />

Companies – Innovations – Products<br />

air for the drive source is imperative. A maximum operating pressure<br />

of 8 bar is required to operate the pumps.<br />

Automatic pulsation dampers and suction and discharge hose connectors<br />

are available as accessories and likewise stroke counters for<br />

accurate dosing.<br />

The reliable functioning of I&C systems can be impaired by the following<br />

influences:<br />

– Method of operation, i.e. the ability to meet the requirements that<br />

are essential for the intended use of the I&C systems (identification<br />

of overfilling, stopping an incipient explosion, turning on ventilation)<br />

– The process error tolerance time<br />

– External events such as overvoltage, power loss<br />

– Errors with a common cause, such as contaminated compressed air,<br />

defective insulation<br />

Temperature Monitoring<br />

Test setup<br />

Idler drum,<br />

Heating of new<br />

bearing (5)<br />

JESSBERGER GmbH<br />

Jägerweg 5-7<br />

85521 Ottobrunn, Germany<br />

Tel +49 (89) 6666 33-400<br />

Fax +49 (89) 6666 33-411<br />

info@jesspumpen.de<br />

www.jesspumpen.de<br />

Risk reduction in explosion zones:<br />

Read the manual! Reliable pump<br />

moni toring keeps company management<br />

out of prison<br />

Pump monitoring in industrial processes is far more than just a safety<br />

measure for the pump unit. Aside from preventive maintenance and<br />

the recording of operating data, ignition source monitoring has become<br />

significantly more important in recent years – especially in explosion<br />

zones. Precise risk classification is crucial for explosion prevention.<br />

Reliable pump monitoring is essential to ensure smooth<br />

processes and therefore operating efficiency.<br />

TÜV safety experts are familiar with this scenario: Pumps that lack adequate<br />

stability can quickly run hot. This heat can lead to an explosion<br />

with devastating damage in production. The company may be liable<br />

for part of the damage if the liability insurance provider can prove negligence<br />

on the company’s part. This makes unprotected pump units a<br />

high operational risk. Beyond that, the responsible managers commit<br />

a crime if they fail to comply with legal requirements. In short, reliable<br />

pump monitoring keeps company management out of prison!<br />

Drive drum<br />

JUMO Sensor (3)<br />

In threaded hole<br />

for cover<br />

PT100 (2)<br />

at bearing housing<br />

Shaft<br />

temperature (1)<br />

Temperature at<br />

grease nippel<br />

position (4)<br />

Air temperature (6)<br />

Safety in the production process is a top priority for companies<br />

Safety in the production process is a top priority for companies.<br />

Numerous interrelated standards and directives are therefore in place.<br />

Consistent application is essential for all of them, for example, the Industrial<br />

Safety Directive (BetrSichV) and the Technical Guideline for the<br />

Handling of Hazardous Materials (TRGS) 725.<br />

What may appear simple and logical at first glance quickly turns<br />

out to be complex after entering the jungle of standards, guidelines,<br />

directives, technical rules and manufacturer recommendations that<br />

need to be observed for the monitoring of ignition sources.<br />

The IEC/EN 60079-xx standards on the topic of explosion protection,<br />

DIN EN 50495 (Safety devices required for the safe functioning of<br />

equipment with respect to explosion risks) and DIN EN 14597 (Temperature<br />

control devices and temperature limiters for heat generating<br />

systems) are all relevant for this topic. An examination of the DIN EN<br />

14597 standard always comprises a complete measuring, control and<br />

limiting system consisting of sensors, logic and actuating elements.<br />

The following aspects, for example, are certified for the individual components:<br />

Confusing jungle of standards and directives<br />

Few manufacturers cover the entire safety chain for instrumentation<br />

and control (I&C) with their products and solutions.<br />

– Response characteristics of the sensor technology<br />

– Reactions (modes of action) of the evaluation electronics<br />

– Reliability/service life of the actuating elements<br />

PROCESS TECHNOLOGY & COMPONENTS <strong>2024</strong><br />

59

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