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The Art of the Helicopter John Watkinson - Karatunov.net

The Art of the Helicopter John Watkinson - Karatunov.net

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136 <strong>The</strong> <strong>Art</strong> <strong>of</strong> <strong>the</strong> <strong>Helicopter</strong><br />

Enstrom use an elastomer in compression to retain <strong>the</strong> blade. Elastomers are virtually<br />

incompressible but flexible syn<strong>the</strong>tic compounds. Figure 4.15(d) shows that if a block<br />

<strong>of</strong> elastomer is placed under compressive stress, it will bulge at <strong>the</strong> sides. If <strong>the</strong> bulging is<br />

serious, <strong>the</strong> strength <strong>of</strong> <strong>the</strong> material will be exceeded and it will tear. Bulging would also<br />

allow <strong>the</strong> blades to move away from <strong>the</strong> mast, causing balance problems. Figure 4.15(e)<br />

shows that this problem is overcome by interleaving thin shims <strong>of</strong> metal with layers <strong>of</strong><br />

elastomer. <strong>The</strong> metal shims prevent bulging under compression, but have little effect on<br />

<strong>the</strong> ability <strong>of</strong> <strong>the</strong> unit to twist so that pitch changes can be made. As <strong>the</strong> diagram shows<br />

at (f), <strong>the</strong> blade is guided by sleeve bearings, but <strong>the</strong> elastomer takes <strong>the</strong> thrust. Note<br />

that <strong>the</strong> system is failsafe because <strong>the</strong> bearing is in compression. Even if <strong>the</strong> bearing<br />

begins to disintegrate, <strong>the</strong> blade cannot come <strong>of</strong>f.<br />

In <strong>the</strong> Enstrom only <strong>the</strong> fea<strong>the</strong>ring axis is elastomeric. Aerospatiale pioneered a<br />

spherical elastomeric laminated bearing which allows full articulation in addition to<br />

fea<strong>the</strong>ring.<br />

4.13 Pitch control<br />

<strong>The</strong>re are a number <strong>of</strong> mechanisms suitable for pitch control. No two designs have<br />

exactly <strong>the</strong> same control linkages, but <strong>the</strong> diagrams here are representative <strong>of</strong> actual<br />

practice. One <strong>of</strong> <strong>the</strong> best ways <strong>of</strong> appreciating how <strong>the</strong>se systems work is to have<br />

someone move <strong>the</strong> controls <strong>of</strong> a helicopter one at a time whilst observing how <strong>the</strong><br />

linkages move.<br />

<strong>The</strong> most common control system is <strong>the</strong> sliding swashplate shown in Figure 4.16(a).<br />

<strong>The</strong> swashplate is made in two halves. <strong>The</strong> lower part is fitted with a spherical bearing<br />

so that <strong>the</strong> swashplate can tilt to any angle in any direction. <strong>The</strong> sphere can also slide<br />

up and down, <strong>of</strong>ten on <strong>the</strong> outside <strong>of</strong> <strong>the</strong> gearbox. A large diameter ball race is fitted<br />

between <strong>the</strong> two halves <strong>of</strong> <strong>the</strong> swashplate. A pair <strong>of</strong> jointed scissors links is fitted. One<br />

<strong>of</strong> <strong>the</strong>se ensures that <strong>the</strong> lower half <strong>of</strong> <strong>the</strong> swashplate cannot revolve and <strong>the</strong> o<strong>the</strong>r<br />

ensures that <strong>the</strong> upper part turns with <strong>the</strong> rotor shaft. Each rotor blade grip is fitted<br />

with a pitch-operating arm. <strong>The</strong> end <strong>of</strong> each arm is connected to <strong>the</strong> periphery <strong>of</strong> <strong>the</strong><br />

swashplate by a pushrod fitted with spherical bearings.<br />

Movement <strong>of</strong> <strong>the</strong> collective lever raises or lowers <strong>the</strong> swashplate, and this causes all<br />

<strong>of</strong> <strong>the</strong> pitch operating arms to rotate all <strong>of</strong> <strong>the</strong> blades about <strong>the</strong>ir fea<strong>the</strong>ring axes by<br />

<strong>the</strong> same amount. In addition, movement <strong>of</strong> <strong>the</strong> cyclic stick in two axes causes <strong>the</strong><br />

swashplate to tilt in two axes. Simultaneous lifting and tilting <strong>of</strong> <strong>the</strong> swashplate by two<br />

controls requires a device called a mixer, an example <strong>of</strong> which is shown in Figure 4.16(b).<br />

One end <strong>of</strong> <strong>the</strong> mixing lever is pivoted on <strong>the</strong> helicopter frame or on <strong>the</strong> gearbox and<br />

is connected to <strong>the</strong> collective lever by a rod. <strong>The</strong> opposite end is fitted with a bell<br />

crank operated by one axis <strong>of</strong> <strong>the</strong> cyclic control. <strong>The</strong> cyclic pitch changes take place<br />

differentially around <strong>the</strong> average pitch determined by <strong>the</strong> collective setting.<br />

Figure 4.16(b) shows only one dimension <strong>of</strong> <strong>the</strong> cyclic mixing for clarity. In practice<br />

<strong>the</strong> cyclic control works in two axes and two bell cranks are fitted to <strong>the</strong> mixing lever.<br />

<strong>The</strong>se bell cranks are connected to <strong>the</strong> swashplate by vertical rods and to <strong>the</strong> cyclic stick<br />

by horizontal rods. Moving <strong>the</strong> collective lever moves both bell cranks bodily up and<br />

down toge<strong>the</strong>r, and so <strong>the</strong> swashplate rises and falls. Moving <strong>the</strong> cyclic stick rocks <strong>the</strong><br />

bell cranks and tilts <strong>the</strong> swashplate about <strong>the</strong> collective setting in any desired direction.<br />

Figure 4.17 shows an alternative arrangement known as a spider. <strong>The</strong> spider has<br />

radial spokes, one for each blade. Pushrods connect <strong>the</strong> ends <strong>of</strong> <strong>the</strong> spokes to <strong>the</strong> pitch<br />

operating arms. <strong>The</strong> hub <strong>of</strong> <strong>the</strong> spider is spherical so it can tilt and slide within <strong>the</strong><br />

shaft and it is fitted with a vertical post passing down through <strong>the</strong> centre <strong>of</strong> <strong>the</strong> shaft

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