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The Art of the Helicopter John Watkinson - Karatunov.net

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6.9 <strong>The</strong> oil system<br />

Engines and transmissions 205<br />

<strong>The</strong> oil system is responsible for lubrication and cooling <strong>of</strong> <strong>the</strong> moving parts <strong>of</strong> <strong>the</strong><br />

engine. Heavy forces are involved in <strong>the</strong> connecting rods and crankshaft bearings, and<br />

if metal-to-metal contact took place <strong>the</strong> life <strong>of</strong> <strong>the</strong> parts would be very short. Oil<br />

possesses viscosity, which is a resistance to flow. If viscous oil is pumped between two<br />

surfaces it can carry a load without <strong>the</strong>m touching because <strong>the</strong> viscosity resists <strong>the</strong> oil<br />

being squeezed out. <strong>The</strong> relative movement <strong>of</strong> <strong>the</strong> surfaces causes shearing <strong>of</strong> <strong>the</strong> oil.<br />

Shearing a viscous liquid develops heat, and this heat load adds to <strong>the</strong> heat picked up<br />

where <strong>the</strong> oil is used to cool parts <strong>of</strong> <strong>the</strong> engine. An oil cooler is necessary to control<br />

<strong>the</strong> oil temperature.<br />

Figure 6.8 shows a typical engine oil system. Oil is held in <strong>the</strong> sump below <strong>the</strong> engine.<br />

<strong>The</strong> sump contains a filler neck whose cap holds a dipstick so <strong>the</strong> oil level can be checked.<br />

This should be done before flight. Oil is drawn from <strong>the</strong> sump through a strainer to<br />

prevent particles <strong>of</strong> dirt from damaging <strong>the</strong> pump. <strong>The</strong> pump may consist <strong>of</strong> a pair<br />

<strong>of</strong> meshing gears driven from <strong>the</strong> camshaft/mag<strong>net</strong>o drive cluster at <strong>the</strong> rear <strong>of</strong> <strong>the</strong><br />

engine. <strong>The</strong> capacity <strong>of</strong> <strong>the</strong> pump exceeds <strong>the</strong> requirements <strong>of</strong> <strong>the</strong> engine, and surplus<br />

oil is returned to <strong>the</strong> sump by a spring-loaded relief valve that opens when <strong>the</strong> correct<br />

Fig. 6.8 Lubrication system for a typical piston engine. See text for details.

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