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The Art of the Helicopter John Watkinson - Karatunov.net

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6<br />

Engines and transmissions<br />

<strong>The</strong> power plant is an important component in all aircraft and no less so in helicopters.<br />

However, helicopters necessarily have a more complicated power transmission system<br />

than aeroplanes. In this chapter <strong>the</strong> choice <strong>of</strong> power plant is considered, along with<br />

<strong>the</strong> operating principles <strong>of</strong> piston and turbine engines and associated transmissions.<br />

Power plant control and instrumentation is also treated.<br />

6.1 Introduction<br />

<strong>The</strong> power source <strong>of</strong> a conventional helicopter must be able to drive a shaft, and<br />

have reasonable weight and fuel consumption in relation to <strong>the</strong> power delivered. This<br />

generally means an internal combustion engine: piston, rotary or turbine. Real engines<br />

always turn too fast for real rotors and some reduction gearing will be needed to<br />

transmit engine power to <strong>the</strong> various rotors and accessories. <strong>The</strong>re have been some<br />

exceptions to convention. Numerous efforts have been made to fit rockets, ramjets or<br />

turbojets directly to <strong>the</strong> blades, or even to duct gases into <strong>the</strong> blades from <strong>the</strong> hull. <strong>The</strong><br />

goal is to eliminate torque reaction and reduce weight. <strong>The</strong>se alternatives are considered<br />

in section 6.28.<br />

6.2 Choice <strong>of</strong> engine<br />

All internal combustion engines work by burning fuel in air. This raises <strong>the</strong> temperature,<br />

causing expansion which can do work. In practice more power can be obtained if<br />

<strong>the</strong> air is compressed before <strong>the</strong> fuel burns. <strong>The</strong> turbine engine has dominated <strong>the</strong> helicopter<br />

power plant market for some time. <strong>The</strong> main advantage <strong>of</strong> <strong>the</strong> turbine is a very<br />

high power to weight ratio. <strong>The</strong> lightness comes from simplicity; <strong>the</strong> compression <strong>of</strong><br />

air and <strong>the</strong> extraction <strong>of</strong> shaft power are both done by rapidly spinning blades. <strong>The</strong>re<br />

is, however, a penalty for that simplicity which is that <strong>the</strong> fast moving blades suffer<br />

from pr<strong>of</strong>ile drag. Just keeping <strong>the</strong> blades moving consumes power. When used at high<br />

power, <strong>the</strong> internal power loss is a small part <strong>of</strong> <strong>the</strong> overall power produced and <strong>the</strong><br />

turbine is efficient. When used at lower power, <strong>the</strong> power lost in <strong>the</strong> blades does not<br />

reduce in proportion and so <strong>the</strong> efficiency falls. Small turbine engines tend to be inefficient<br />

because <strong>the</strong> Reynolds numbers at which small blades must operate will be less<br />

favourable. As a result <strong>the</strong>re are very few small turbine engines and <strong>the</strong>se tend to be used<br />

as APUs (auxiliary power units) that are only used intermittently. Although simple in<br />

concept, <strong>the</strong> turbine engine uses highly stressed parts and <strong>the</strong> initial cost is high.

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