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The Art of the Helicopter John Watkinson - Karatunov.net

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232 <strong>The</strong> <strong>Art</strong> <strong>of</strong> <strong>the</strong> <strong>Helicopter</strong><br />

Fig. 6.26 Blade creep takes place in three distinct stages as shown here. Blades thus have a finite life.<br />

are accurately determined such that when at service speed <strong>the</strong> strain in <strong>the</strong> root<br />

distributes <strong>the</strong> thrust over all <strong>of</strong> <strong>the</strong> teeth. At rest <strong>the</strong> blade will be loose in <strong>the</strong> hub disc.<br />

<strong>The</strong> rotational stress and temperature experienced by <strong>the</strong> blade cannot be sustained<br />

indefinitely. Under <strong>the</strong>se conditions, all known materials slowly extend or creep.<br />

Figure 6.26 shows <strong>the</strong> creep characteristic <strong>of</strong> a typical blade. <strong>The</strong> initial extension or<br />

primary creep is rapid, followed by a more stable regime where <strong>the</strong> secondary creep is<br />

relatively slow. At <strong>the</strong> end <strong>of</strong> this stage, tertiary creep sets in, leading to failure. <strong>The</strong>re<br />

are several consequences <strong>of</strong> this characteristic. <strong>The</strong> first is that all turbine engines have<br />

a finite service life before <strong>the</strong> blades need replacing. <strong>The</strong> second is that considerate<br />

piloting that avoids excessive TOT will improve <strong>the</strong> reliability <strong>of</strong> <strong>the</strong> engine. Finally<br />

in an emergency it is possible to extract substantially more power from a turbine for<br />

a short time than it can reliably sustain. <strong>The</strong> result will be accelerated creep that will<br />

diminish or even use up <strong>the</strong> service life <strong>of</strong> <strong>the</strong> engine, but <strong>the</strong> helicopter can still fly to<br />

safety. This topic will be considered fur<strong>the</strong>r later in this chapter.<br />

6.22 <strong>The</strong> turbine oil system<br />

<strong>The</strong> turbine is mechanically straightforward as <strong>the</strong>re are few moving parts. <strong>The</strong> rotating<br />

parts must be carried on bearings designed to withstand <strong>the</strong> very high speed. Bearings<br />

adjacent to <strong>the</strong> power turbines must be protected from <strong>the</strong> enormous temperature<br />

<strong>of</strong> <strong>the</strong> gases flowing past. This is achieved by oil cooling. Heat flows towards <strong>the</strong><br />

bearings because <strong>of</strong> <strong>the</strong> temperature difference, but <strong>the</strong> oil carries <strong>the</strong> heat away at<br />

<strong>the</strong> rate it arrives and so <strong>the</strong> temperature can be controlled. As <strong>the</strong>re are no heavy<br />

reciprocating masses, <strong>the</strong> major function <strong>of</strong> <strong>the</strong> oil is cooling and turbine oil is only<br />

about one-tenth <strong>the</strong> viscosity <strong>of</strong> piston engine oil so that large volumes can be pumped to<br />

transfer heat. <strong>The</strong> low viscosity oil is also an advantage when starting in extremely cold<br />

conditions. An oil cooler is used to transfer <strong>the</strong> heat from <strong>the</strong> oil to <strong>the</strong> surrounding air.<br />

In helicopters <strong>the</strong> oil cooler may be provided with airflow from a transmission-driven<br />

fan. <strong>The</strong> same fan may also cool <strong>the</strong> transmission oil. Hot oil from <strong>the</strong> engine may also<br />

be used for anti-icing. In some engines, <strong>the</strong> oil tank forms part <strong>of</strong> <strong>the</strong> air intake.<br />

It is vital that <strong>the</strong> correct shutdown procedure is followed for a turbine engine. <strong>The</strong><br />

engine must run <strong>of</strong>f load for a time after flight in order to cool down before it is stopped.<br />

If this is not done <strong>the</strong> heat from <strong>the</strong> power turbines will soak through to <strong>the</strong> bearings

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