Operating Instructions, complete - W. Gantenbein GmbH

Operating Instructions
BUFALO Rondofix V3.0
Index
1. Preface.................................................................................................................................................... 6
1.1. Safety precautions .............................................................................................................................. 7
2. Description of equipment ........................................................................................................................ 8
2.1. Pupose ................................................................................................................................................ 8
2.1.1. General view ................................................................................................................................ 8
2.1.2. Intended purpose ......................................................................................................................... 9
2.1.3. Responsabilities........................................................................................................................... 9
2.2. Technical data................................................................................................................................... 10
2.2.1. Dimensions ................................................................................................................................10
2.2.2. Weight........................................................................................................................................ 11
2.2.3. Electrical data ............................................................................................................................ 11
2.2.4. Oils, lubricants ........................................................................................................................... 11
2.2.5. Noise emission........................................................................................................................... 11
2.2.6. Ambient conditions..................................................................................................................... 11
2.3. Accessories....................................................................................................................................... 12
3. Security ................................................................................................................................................. 13
3.1. Mandatory reading ............................................................................................................................ 13
3.1.1. Responsibilities .......................................................................................................................... 13
3.1.2. Safety references....................................................................................................................... 13
3.1.3.......................................................................................................................................................... 13
3.1.4. References................................................................................................................................. 14
3.1.5. Meaning of the symbols ............................................................................................................. 14
3.2. Personal classification....................................................................................................................... 15
3.2.1. Operating personnel (instructed in control)................................................................................ 15
3.2.2. Operating personnel (not instructed in control).......................................................................... 15
3.2.3. Maintenance personnel.............................................................................................................. 15
3.2.4. Service personnel ...................................................................................................................... 15
3.3. Danger zones.................................................................................................................................... 16
3.3.1. Danger zone 1: Delivery station................................................................................................. 16
3.3.2. Danger zone 2: Gluing unit ........................................................................................................ 16
3.3.3. Gefahrenzone 3: Electrics cabinet............................................................................................. 17
3.3.4. Danger zone 4: Cutting station .................................................................................................. 17
3.3.5. Danger zone 5: Paper infeed..................................................................................................... 17
3.4. Positions of the emergency stop switches ........................................................................................ 18
3.5. General safety rules .......................................................................................................................... 19
4. Layout and function .............................................................................................................................. 21
4.1. General layout................................................................................................................................... 21
4.2. Functional principle ........................................................................................................................... 21
4.3. Subassemblies.................................................................................................................................. 22
4.3.1. Infeed station ............................................................................................................................. 22
4.3.2. Cutting station ............................................................................................................................ 23
4.3.3. Fixing station.............................................................................................................................. 24
4.3.4. Gluing station ............................................................................................................................. 25
4.3.5. Pressing station ......................................................................................................................... 26
4.3.6. Conveying system...................................................................................................................... 27
4.3.7. Delivery station .......................................................................................................................... 28
4.3.8. Paper gripper ............................................................................................................................. 29
4.3.9. Dust bag..................................................................................................................................... 30
4.3.10. Controls .................................................................................................................................. 31
4.3.11. Control unit ............................................................................................................................. 32
� 2 Operatings Instructions Edition 22. November 2007
Bufalo Rondofix V3.0