2000 Hook-up Book - Spirax Sarco

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150 Subject Index NPSH Calculations ...................................................................................................................................................................................48 Oil Cooler—Temperature Control............................................................................................................................................................138 Orifice Plate Flowmeters (see Steam Meters) Overheat Protection of HW Storage Cylinder...........................................................................................................................................98 Overheat Protection of Reinforced Plastic Condensate Lines..................................................................................................................87 Paper Machines ......................................................................................................................................................................................112 Parallel Operation of Pressure Reducing Valves ................................................................................................................................21, 89 Pipe & Flange Dimensions .................................................................................................................................................................80, 81 Platen Press....................................................................................................................................................................................104, 110 Plating Tanks...........................................................................................................................................................................................103 Preheat and Reheat Coils.........................................................................................................................................................................96 Presses, Laundry............................................................................................................................................................................110, 111 Pressure Drop in Steam Mains.......................................................................................................................................................................2, 3, 4, 5 in Water Lines .............................................................................................................................................................................76, 77 in Air Lines ........................................................................................................................................................................................66 in Water Fittings ................................................................................................................................................................................79 Pressure Powered Pump Closed System.......................................................................................................................35, 49, 95, 99, 101, 102, 112, 116, 117 Discharging to Long Delivery Line............................................................................................................................................47, 118 Discharging to Long Delivery Line with Lift at Remote End ...........................................................................................................118 Draining Air Heater Coil........................................................................................................................................................95, 97, 98 Draining Condensed Flash Steam with Other LP Condensate........................................................................................48, 123, 125 Draining Evaporator as Pumping Trap ............................................................................................................................................115 Draining Equipment Near Floor Level.....................................................................................................................................116, 117 Draining Flash Steam Recovery Vessel ...........................................................................................................97, 121, 123, 125, 126 Draining Large Heater ..............................................................................................................................................................97, 101 Draining LP Heater to Overhead Main .............................................................................................................................................99 Draining Condensate from Vacuum........................................................................................................................................115, 119 Draining Water from Sump Pit ........................................................................................................................................................118 Hookup for Staged & Standby Operation .......................................................................................................................................117 Lifting Atmospheric Condensate to Overhead Main.......................................................................................................................114 Lifting from LP Source to HP Receiver...........................................................................................................................................116 Modules....................................................................................................................................................95, 101, 112, 121, 122, 123 Pumping Condensate from Small Heater & Other Loads...............................................................................................................100 Pumping Preheater & Reheater Condensate ...................................................................................................................................96 Vented System .....................................................................................................................49, 96, 97, 100, 101, 102, 114, 117, 121 Pressure Reducing Valves Back Pressure ...............................................................................................................................................22, 92, 97, 104, 120-126 Combined Pressure/Temp. Control of Heat Exchanger..................................................................................................................100 Control of Batch Processor with Electric Programmer ...................................................................................................................103 Controlling Boiler Feed Water Temp. Using Pressure/Temperature Control...................................................................................104 Controlling Live Steam Makeup to Flash Steam Recovery............................................................................................120, 121, 122 Controlling Platen Press. ................................................................................................................................................................104 Direct Operated Valves ...............................................................................................................................................................19, 91 Installation in Tight Spaces...............................................................................................................................................................91 Low Capacity PRV Station................................................................................................................................................................91 Noise Considerations........................................................................................................................................................................19 Parallel PRV Station .......................................................................................................................................................20, 21, 22, 89 Pilot Operated Valves ............................................................................................................................................19, 94, 97, 120-122 Pneumatically Operated Valves ..................................................................................................................................................19, 93 PRV for Motive Steam ......................................................................................................................................................................94 PRV Station Components .................................................................................................................................................................20 Remote Air Pilot Control of PRV.......................................................................................................................................................92 Remote Operation of PRV’s........................................................................................................................................................90, 92 Sizing............................................................................................................................................................................3, 4, 23, 24, 25 Two-Stage PRV Station ........................................................................................................................................................20, 22, 90 Typical Pressure Reducing Valve Station ...................................................................................................................................20, 89 Pressure/Temperature Control (see controls) Programmers On Supply to Platen Press .............................................................................................................................................................104 Mains Heatup, Pressurizing and Shutdown..................................................................................................................................9, 94 Batch Processor Sequencing .........................................................................................................................................................103 Psychrometric Chart .................................................................................................................................................................................78 Pumping Trap (see Pressure Powered Pump) Pumps, Electrical................................................................................................................................................................47, 48, 119, 127 Pumps, Packaged Units ...........................................................................................................97, 100, 101, 102, 112, 121, 122, 123, 124 Pure Steam ...............................................................................................................................................................................................50 Pyrometers................................................................................................................................................................................................55
Subject Index Radiation—Baseboard Fin Tube, Hot Water and Steam ........................................................................................................................107 Reboiler, Draining HP Condensate.........................................................................................................................................................114 Receiver, Compressed Air, Drainage......................................................................................................................................................140 Reducing Valves (see Pressure Reducing Valves) Reheat-Preheat Coil .................................................................................................................................................................................96 Remote Opertion of Controls........................................................................................................................................................90, 92, 93 Return Lines, Hot Water .....................................................................................................................................................................45, 47 Rotating Cylinders...................................................................................................................................................................................111 Running Load, Steam Main ..................................................................................................................................................................9, 10 Safety Factors for Steam Traps.............................................................................................................................................................9, 39 Safety Relief Valve Sizing .........................................................................................................................................................................20 Safety Showers .......................................................................................................................................................................................135 Scrubber, Natural Gas, Drainage............................................................................................................................................................116 Separators Air ................................................................................................................................................................................................135 Steam .............................................................................................8, 19, 60, 89, 90, 91, 92, 93, 95, 97, 98, 99, 100, 101, 103, 104, 105, 107, 108, 120, 121, 122, 125, 128, 130, 131 Series Opertion of Reducing Valves .........................................................................................................................................................90 Sight Glasses............................................................................................................................................................................................55 Sizing Air Lines................................................................................................................................................................................63, 64, 66 Compressed Air Drainers .................................................................................................................................................................62 Condensate Lines...........................................................................................................................................................43, 45, 46, 47 Control Valves.......................................................................................................................................................................23, 24, 25 Flash Steam Recovery Vessels ..................................................................................................................................................42, 43 Sparge Pipes ..............................................................................................................................................................................27, 47 Steam Mains.........................................................................................................................................................................2, 3, 6, 11 Steam Traps................................................................................................................................................................9, 16, 38, 39, 40 Vent Lines ...............................................................................................................................................................................3, 42, 43 Water Lines.....................................................................................................................................................................45, 76, 77, 79 Solvent Cooler—Temperature Control ....................................................................................................................................................138 Sparge Pipe Sizing ...................................................................................................................................................................................27 Specific Heat of Solids ................................................................................................................................................................................................70 Liquids...............................................................................................................................................................................................71 Gases................................................................................................................................................................................................71 Foodstuffs ...................................................................................................................................................................................72, 73 Spiratec Leak Detector System ..........................................................................................................................................................56, 58 Standard Range Gilflo (SRG) (see Steam Meters) Stall Chart ...........................................................................................................................................................................................33, 34 Steam Consumption Rates.................................................................................................................................................................68, 89 Steam Injection...........................................................................................................................................................27, 28, 104, 105, 106 Steam Mains (see Mains) Steam Meters Accuracy ...........................................................................................................................................................................................59 Density Compensation......................................................................................................................................................................60 Installation.........................................................................................................................................................................................60 Liquid Metering System ..................................................................................................................................................................132 Meter Location ..................................................................................................................................................................................61 Repeatability .....................................................................................................................................................................................59 Steam Conditioning...........................................................................................................................................................................60 Spiraflo Saturated Steam Metering System ...................................................................................................................................131 Saturated Steam Metering System.................................................................................................................................................132 Steam Conditioning Station ..............................................................................................................................................................60 Superheated Steam Metering System............................................................................................................................................131 Turndown ..........................................................................................................................................................................................59 Steam Lines, Draining...............................................................................................................................................................................85 Steam Needs Analysis Program (SNAP)..................................................................................................................................................39 Steam Purity .............................................................................................................................................................................................51 Steam Quality ...........................................................................................................................................................................................51 Steam Tables ..............................................................................................................................................................................................7 Steam Tracing ................................................................................................................................................................................12-18, 88 Steam Traps (see Traps, Steam) Sterilizer Hookup.............................................................................................................................................................................108, 109 Sterilizer, Trapping and Air Venting .........................................................................................................................................................108 Still Condensers, Cooling Control...........................................................................................................................................................137 Storage Tank Heating .................................................................................................................................................................98, 99, 110 Sump Pit Drainage..................................................................................................................................................................................118 Superheated Steam ....................................................................................................................................................................................6 Surplussing Valve (see Back Pressure Control) System Stall..................................................................................................................................................................................33, 34, 35 151
Page 1 and 2:
DESIGN OF FLUID SYSTEMS HOOK-UPS
Page 3 and 4:
Spirax Sarco Spirax Sarco is the re
Page 5:
Section 1: System Design Informatio
Page 8 and 9:
SYSTEM DESIGN 2 The Working Pressur
Page 10 and 11:
SYSTEM DESIGN 4 Sizing Steam Lines
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SYSTEM DESIGN 6 Sizing Superheated
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SYSTEM DESIGN 8 Draining Steam Main
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SYSTEM DESIGN 10 Draining Steam Mai
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SYSTEM DESIGN 12 Steam Tracing The
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SYSTEM DESIGN 14 Steam Tracing Sizi
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SYSTEM DESIGN 16 Steam Tracing Trac
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SYSTEM DESIGN 18 Steam Tracing A si
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SYSTEM DESIGN 20 Pressure Reducing
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SYSTEM DESIGN 22 Parallel and Serie
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SYSTEM DESIGN 24 How to Size Temper
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SYSTEM DESIGN 26 Temperature Contro
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Page 36 and 37:
Page 38 and 39:
SYSTEM DESIGN 32 Makeup Air Heating
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SYSTEM DESIGN 34 Draining Temperatu
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SYSTEM DESIGN 36 Draining Temperatu
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SYSTEM DESIGN 38 Steam Trap Selecti
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SYSTEM DESIGN 40 Steam Trap Selecti
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SYSTEM DESIGN 42 Flash Steam Flash
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SYSTEM DESIGN 44 Flash Steam Flash
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SYSTEM DESIGN 46 Condensate Recover
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SYSTEM DESIGN 48 Condensate Pumping
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SYSTEM DESIGN 50 Clean Steam Printi
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SYSTEM DESIGN 52 Clean Steam Overal
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SYSTEM DESIGN 54 Clean Steam Figure
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SYSTEM DESIGN 56 Testing Steam Trap
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SYSTEM DESIGN 58 Spira-tec Trap Lea
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SYSTEM DESIGN 60 Steam Meters Densi
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SYSTEM DESIGN 62 Compressed Air Sys
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SYSTEM DESIGN 64 Compressed Air Sys
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SYSTEM DESIGN 66 Compressed Air Lin
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SYSTEM DESIGN 68 Typical Steam Cons
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SYSTEM DESIGN 70 Specific Heats and
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SYSTEM DESIGN 72 Specific Heats and
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SYSTEM DESIGN 74 Conversions To Con
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SYSTEM DESIGN 76 Flow of Water thro
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SYSTEM DESIGN 78 Moisture Content o
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SYSTEM DESIGN 80 ANSI Flange Standa
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HOOK-UP APPLICATION DIAGRAMS Sectio
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Figure II-3 Draining and Air Ventin
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Figure II-8 Draining Steam Main whe
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Figure II-12 Typical Pressure Reduc
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Figure II-16 Installation of Pressu
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Figure II-20 Typical Pneumatic Sing
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Condensate Return Steam Supply Stea
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Steam Supply Steam Supply Figure II
Page 105 and 106: Figure II-31 Temperature Control of
Page 107 and 108: Elevated or Pressurized Return P 2
Page 109 and 110: Figure II-39 Controlling Temperatur
Page 115 and 116: Figure II-50 Trapping Small Utensil
Page 117 and 118: Figure II-55 Draining and Air Venti
Page 119 and 120: Figure II-59 Air Venting and Conden
Page 121 and 122: Evaporator Pressure Figure II-64 Dr
Page 123 and 124: Figure II-68 Installation of Pump/T
Page 125 and 126: Figure II-73 Draining Small Condens
Page 127 and 128: Figure II-78 Flash Steam Recovery a
Page 129 and 130: Figure II-80 Heating Water using Re
Page 131 and 132: Figure II-82 Recovery of Flash Stea
Page 133 and 134: Figure II-84 Flash Steam Condensing
Page 135 and 136: Figure II-87 Tank Sterilization Cle
Page 137 and 138: Steam Supply Figure II-93 Typical S
Page 139 and 140: Figure II-97 Hand Operated Rotary F
Page 141 and 142: Figure II-102 Freeze Proof Safety S
Page 143 and 144: Figure II-106 Continuous Boiler Blo
Page 145 and 146: Figure II-111 Controlling Temperatu
Page 147 and 148: 141
Page 149 and 150: PRODUCT INFORMATION Section 3
Page 151 and 152: Steam Traps • Balanced Pressure T
Page 153 and 154: 147
Page 155: Subject Index Safety...............
Page 159 and 160: Argentina Spirax Sarco S.A. Ruta Pa
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2000 Hook-up Book - Spirax Sarco

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