2000 Hook-up Book - Spirax Sarco

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II Published by $19.95 per copy First Printing January, 1968 Second Edition – First Printing October, 1968 Third Edition – First Printing May, 1970 Fourth Edition – First Printing September, 1974 Fifth Edition – First Printing August, 1975 Sixth Edition – First Printing May, 1978 Seventh Edition – First Printing September, 1981 Eighth Edition – First Printing January, 1987 Ninth Edition – First Printing April, 1990 Tenth Edition – First Printing January, 1991 Eleventh Edition – First Printing April, 1997 Twelfth Edition – First Printing June, 2000 Second Printing June, 2001 Copyright © 2004 by Spirax Sarco, Inc. All Rights Reserved No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. Spirax Sarco, Inc. 1150 Northpoint Blvd. Blythewood, SC 29016 Phone: (803) 714-2000 Fax: (803) 714-2222 www.spiraxsarco.com/us
Spirax Sarco Spirax Sarco is the recognized industry standard for knowledge and products and for over 85 years has been committed to servicing the steam users worldwide. The existing and potential applications for steam, water and air are virtually unlimited. Beginning with steam generation, through distribution and utilization and ultimately returning condensate to the boiler, Spirax Sarco has the solutions to optimize steam system performance and increase productivity to save valuable time and money. In today’s economy, corporations are looking for reliable products and services to expedite processes and alleviate workers of problems which may arise with their steam systems. As support to industries around the globe, Spirax Sarco offers decades of experience, knowledge, and expert advice to steam users worldwide on the proper control and conditioning of steam systems. Spirax Sarco draws upon its worldwide resources of over 3500 people to bring complete and thorough service to steam users. This service is built into our products as a performance guarantee. From initial consultation to effective solutions, our goal is to manufacture safe, reliable products that improve productivity. With a quick, responsive team of sales engineers and a dedicated network of local authorized distributors Spirax Sarco provides quality service and support with fast, efficient delivery. Reliable steam system components are at the heart of Spirax Sarco’s commitment. Controls and regulators for ideal temperature, pressure and flow control; steam traps for efficient drainage of condensate for maximum heat transfer; flowmeters for precise measurement of liquids; liquid drain traps for automatic and continuous drain trap operation to boost system efficiency; rotary filters for increased productivity through proper filtering of fluids; condensate recovery pumps for effective condensate management to save water and sewage costs; stainless steel specialty products for maintaining quality and purity of steam; and a full range of pipeline auxiliaries, all work together to produce a productive steam system. Spirax Sarco’s new line of engineered equipment reduces installation costs with prefabricated assemblies and fabricated modules for system integrity and turnkey advantages. From large oil refineries and chemical plants to local laundries, from horticulture to shipping, for hospitals, universities, offices and hotels, in business and government, wherever steam, hot water and compressed air is generated and handled effectively and efficiently, Spirax Sarco is there with knowledge and experience. For assistance with the installation or operation of any Spirax Sarco product or application, call toll free: 1-800-883-4411 III
Page 1: DESIGN OF FLUID SYSTEMS HOOK-UPS
Page 5: Section 1: System Design Informatio
Page 8 and 9: SYSTEM DESIGN 2 The Working Pressur
Page 10 and 11: SYSTEM DESIGN 4 Sizing Steam Lines
Page 12 and 13: SYSTEM DESIGN 6 Sizing Superheated
Page 14 and 15: SYSTEM DESIGN 8 Draining Steam Main
Page 16 and 17: SYSTEM DESIGN 10 Draining Steam Mai
Page 18 and 19: SYSTEM DESIGN 12 Steam Tracing The
Page 20 and 21: SYSTEM DESIGN 14 Steam Tracing Sizi
Page 22 and 23: SYSTEM DESIGN 16 Steam Tracing Trac
Page 24 and 25: SYSTEM DESIGN 18 Steam Tracing A si
Page 26 and 27: SYSTEM DESIGN 20 Pressure Reducing
Page 28 and 29: SYSTEM DESIGN 22 Parallel and Serie
Page 30 and 31: SYSTEM DESIGN 24 How to Size Temper
Page 32 and 33: SYSTEM DESIGN 26 Temperature Contro
Page 38 and 39: SYSTEM DESIGN 32 Makeup Air Heating
Page 40 and 41: SYSTEM DESIGN 34 Draining Temperatu
Page 42 and 43: SYSTEM DESIGN 36 Draining Temperatu
Page 44 and 45: SYSTEM DESIGN 38 Steam Trap Selecti
Page 46 and 47: SYSTEM DESIGN 40 Steam Trap Selecti
Page 48 and 49: SYSTEM DESIGN 42 Flash Steam Flash
Page 50 and 51: SYSTEM DESIGN 44 Flash Steam Flash
Page 52 and 53:
SYSTEM DESIGN 46 Condensate Recover
Page 54 and 55:
SYSTEM DESIGN 48 Condensate Pumping
Page 56 and 57:
SYSTEM DESIGN 50 Clean Steam Printi
Page 58 and 59:
SYSTEM DESIGN 52 Clean Steam Overal
Page 60 and 61:
SYSTEM DESIGN 54 Clean Steam Figure
Page 62 and 63:
SYSTEM DESIGN 56 Testing Steam Trap
Page 64 and 65:
SYSTEM DESIGN 58 Spira-tec Trap Lea
Page 66 and 67:
SYSTEM DESIGN 60 Steam Meters Densi
Page 68 and 69:
SYSTEM DESIGN 62 Compressed Air Sys
Page 70 and 71:
SYSTEM DESIGN 64 Compressed Air Sys
Page 72 and 73:
SYSTEM DESIGN 66 Compressed Air Lin
Page 74 and 75:
SYSTEM DESIGN 68 Typical Steam Cons
Page 76 and 77:
SYSTEM DESIGN 70 Specific Heats and
Page 78 and 79:
SYSTEM DESIGN 72 Specific Heats and
Page 80 and 81:
SYSTEM DESIGN 74 Conversions To Con
Page 82 and 83:
SYSTEM DESIGN 76 Flow of Water thro
Page 84 and 85:
SYSTEM DESIGN 78 Moisture Content o
Page 86 and 87:
SYSTEM DESIGN 80 ANSI Flange Standa
Page 89 and 90:
HOOK-UP APPLICATION DIAGRAMS Sectio
Page 91 and 92:
Figure II-3 Draining and Air Ventin
Page 93 and 94:
Figure II-8 Draining Steam Main whe
Page 95 and 96:
Figure II-12 Typical Pressure Reduc
Page 97 and 98:
Figure II-16 Installation of Pressu
Page 99 and 100:
Figure II-20 Typical Pneumatic Sing
Page 101 and 102:
Condensate Return Steam Supply Stea
Page 103 and 104:
Steam Supply Steam Supply Figure II
Page 105 and 106:
Figure II-31 Temperature Control of
Page 107 and 108:
Elevated or Pressurized Return P 2
Page 109 and 110:
Figure II-39 Controlling Temperatur
Page 111 and 112:
Page 113 and 114:
Page 115 and 116:
Figure II-50 Trapping Small Utensil
Page 117 and 118:
Figure II-55 Draining and Air Venti
Page 119 and 120:
Figure II-59 Air Venting and Conden
Page 121 and 122:
Evaporator Pressure Figure II-64 Dr
Page 123 and 124:
Figure II-68 Installation of Pump/T
Page 125 and 126:
Figure II-73 Draining Small Condens
Page 127 and 128:
Figure II-78 Flash Steam Recovery a
Page 129 and 130:
Figure II-80 Heating Water using Re
Page 131 and 132:
Figure II-82 Recovery of Flash Stea
Page 133 and 134:
Figure II-84 Flash Steam Condensing
Page 135 and 136:
Figure II-87 Tank Sterilization Cle
Page 137 and 138:
Steam Supply Figure II-93 Typical S
Page 139 and 140:
Figure II-97 Hand Operated Rotary F
Page 141 and 142:
Figure II-102 Freeze Proof Safety S
Page 143 and 144:
Figure II-106 Continuous Boiler Blo
Page 145 and 146:
Figure II-111 Controlling Temperatu
Page 147 and 148:
141
Page 149 and 150:
PRODUCT INFORMATION Section 3
Page 151 and 152:
Steam Traps • Balanced Pressure T
Page 153 and 154:
147
Page 155 and 156:
Subject Index Safety...............
Page 157 and 158:
Subject Index Radiation—Baseboard
Page 159 and 160:
Argentina Spirax Sarco S.A. Ruta Pa
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