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Chemical and Functional Properties of Food Saccharides

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© 2004 by CRC Press LLC<br />

The organic matter removed with the light phase is used in liquid or dried form as<br />

feed. Wheat bran, for example, is mixed with such effluents <strong>and</strong> concentrated process<br />

water to prepare high-value feed, the wheat gluten feed.<br />

8.4 POTATO STARCH<br />

8.4.1 GENERAL REMARKS<br />

Although potato (Solanum tuberosum) is grown on different continents, the utilization<br />

<strong>of</strong> potatoes for starch production is concentrated in the European countries. The<br />

main producers are situated in central Europe, in particular The Netherl<strong>and</strong>s, Germany,<br />

<strong>and</strong> France. Pol<strong>and</strong> <strong>and</strong> Russia are producers too. As mentioned earlier, starch<br />

production from potatoes cannot compete with that from other raw materials as<br />

regards the economic support required by coproducts <strong>and</strong> well paid in food <strong>and</strong><br />

other industries. Because <strong>of</strong> alternatives in some regions <strong>of</strong> middle <strong>and</strong> eastern<br />

Europe, the production is still subsidized but also limited by a politically fixed system<br />

<strong>of</strong> quotas. 19,20<br />

8.4.2 SUBSTRATES<br />

Potato starch factories buy potatoes on the basis <strong>of</strong> weight <strong>and</strong> starch content. 21 Both<br />

figures are determined for each delivered load immediately after entering the plant.<br />

In general, in-plant installed automatic sampling systems take samples from each<br />

lorry, at least two independent probes <strong>of</strong> up to 50 kg <strong>of</strong> tubers. The tubers are washed<br />

in automatic washing systems <strong>and</strong> inspected for general tuber quality. Finally, the<br />

tuber starch content is determined by underwater weighing. In terms <strong>of</strong> long–term<br />

selection, the starch content <strong>of</strong> potatoes preferred for starch production ranges from<br />

17 to 19%, although tables established for regulating payment on the basis <strong>of</strong> starch<br />

content allow use <strong>of</strong> potatoes having a starch content from 13 to 23%. Annually<br />

established E.U. tables, for instance, describe the minimum price as well as subsidies<br />

based on starch content within the described framework. 21<br />

8.4.3 PROCESSES AND ALTERNATIVE PROCESS STEPS<br />

8.4.3.1 General Remarks<br />

From an engineering point <strong>of</strong> view, potatoes are a relatively uncomplicated product<br />

for starch extraction. Because potatoes are generated by secondary growth <strong>of</strong> subterranean<br />

shoots, their tissue structure is relatively s<strong>of</strong>t in contrast to that <strong>of</strong> root<br />

tissue. Deposition <strong>of</strong> starch granules occurs in cells filled with fruit water, <strong>and</strong> the<br />

overall composition <strong>of</strong> potato starch in situ is uncomplicated. These facts make the<br />

starch accessible by simply disintegrating tubers by small mechanical forces, followed<br />

by washing out the interior content <strong>of</strong> cells, separating the starch, washing,<br />

<strong>and</strong> drying. A stable, but not valuable, commodity product <strong>of</strong> high purity <strong>and</strong><br />

versatility can be recovered this way. Although the process itself seems simple, the<br />

production <strong>of</strong> potato starch has to overcome several serious obstacles that burden<br />

its economic success. The first <strong>and</strong> main problem is the limited stability <strong>of</strong> potatoes

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