PowerFlex 755 Install Manual.pdf

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40 Wire Recommendations Type Wire Type(s) Description Min. Insulation Rating Power (1)(2) Signal (1)(3)(4) Digital I/O Safety Inputs Homing Inputs (1)(3)(4) Standard – Four tinned copper conductors with XLPE insulation. Copper braid/aluminum foil combination shield and tinned copper drain wire. PVC jacket. Standard Analog I/O – 0.750 mm 2 (18AWG), twisted pair, 100% shield with drain. Remote Pot – 0.750 mm2 (18AWG), 3 conductor, shielded. Encoder/ Pulse I/O
Terminal Block Specifications Table 9 Frames 2…5 Power Terminal Block (1) (2) Wire Size Range Frame Maximum Minimum Strip Length 2 4.0 mm2 0.2 mm (10 AWG) 2 8.0 mm (24 AWG) (0.31 in.) 3 16.0 mm 2 0.5 mm (6 AWG) 2 10.0 mm (20 AWG) (0.39 in.) 4 25.0 mm2 2.5 mm (3 AWG) 2 10.0 mm (14 AWG) (0.39 in.) 5 35.0 mm 2 (1 AWG) 10.0 mm 2 (8 AWG) 12.0 mm (0.5 in.) (1) Maximum/minimum wire sizes that the terminal block will accept - these are not recommendations. (2) Terminal blocks are designed to accept a single wire. Table 10 Frames 6 & 7 Power Terminal Block Maximum Lug Frame Width 6 34.6 mm (1.36 in.) 7 43.5 mm (1.71 in.) Recommended Torque 11.3 N m (100 lb in) 11.3 N m (100 lb in) Table 11 Frames 2…7 PE Grounding Stud Recommended Frame Torque 2 1.36 N m (12 lb in) 3 3.4 N m (30 lb in) 4 3.4 N m (30 lb in) 5 3.4 N m (30 lb in) 6 11.3 N m (100 lb in) 7 11.3 N m (100 lb in) <strong>PowerFlex</strong> 750-Series <strong>Install</strong>ation Instructions – Publication 750-IN001C-EN-P – September 2009 41 Recommended Torque Recommended Tool(s) 0.5 N m #1 Flat Screwdriver (4.4 lb in) 1.2 N m #2 Flat Screwdriver (10.6 lb in) 2.7 N m #2 Pozidrive® (24 lb in) 492-C Phillips® 0.25 in. Flat Screwdriver 4.0 N m #2 Pozidrive® (35 lb in) 492-C Phillips® 0.25 in. Flat Screwdriver Terminal Bolt Recommended Size Tool M8 x 1.25 13 mm Hex Socket M8 x 1.25 13 mm Hex Socket Terminal Bolt Recommended Size Tool M4 7 mm Hex Deep Socket M6 10 mm Hex Deep Socket M6 10 mm Hex Deep Socket M6 10 mm Hex Deep Socket M8 13 mm Hex Socket M8 13 mm Hex Socket
Page 1 and 2: Installation Instructions PowerFlex
Page 3 and 4: Table of Contents Catalog Number Ex
Page 5 and 6: Step 1 Read the General Precautions
Page 7 and 8: PowerFlex 750-Series drives generat
Page 9 and 10: Drive Frame Catalog Number Frame 2
Page 11 and 12: Table 4 480 Volt Ratings - Watts Lo
Page 13 and 14: Table 7 Drive Enclosure Ratings Enc
Page 15 and 16: Figure 2 IP20, NEMA/UL Open Type Fr
Page 17 and 18: Figure 4 NEMA/UL Type 1 Frames 2…
Page 19 and 20: Figure 6 IP00, NEMA/UL Open Type Fr
Page 21 and 22: 1271.0 (50.04) 1221.0 (48.07) 881.8
Page 23 and 24: Figure 10 IP54, NEMA/UL Type 12 Fra
Page 25 and 26: Figure 12 IP54, NEMA/UL Type 12, Fr
Page 27 and 28: 495.5 (19.51) 457.8 (18.02) Figure
Page 29 and 30: 591.50 (23.287) 550.75 (21.683) 465
Page 31 and 32: 875.0 (34.45) 812.0 (31.97) 784.0 (
Page 33 and 34: IP00, NEMA/UL Open Type Frame 6 Lif
Page 35 and 36: Accessing the Terminals Opening the
Page 37 and 38: Step 3 Wire the Drive Special Consi
Page 39: Voltage Tolerance Nominal Line Nomi
Page 43 and 44: ➎ ➍ ➌ ➊ ➋ Frame 6 Figure
Page 45 and 46: Common Bus Power Wiring Power Termi
Page 47 and 48: Common Bus Power Terminal Blocks Fr
Page 49 and 50: Using 750-Series Drives with Regen
Page 51 and 52: Table 19 400 Volt AC Input Protecti
Page 53 and 54: Drive Power Jumper Configuration Po
Page 55 and 56: Power Jumper Screw Removal and Stor
Page 57 and 58: Figure 34 Frame 7 Jumper Wire Locat
Page 59 and 60: Access Drive Control Pod 1. Remove
Page 61 and 62: PowerFlex 753 Main Control Board
Page 63 and 64: PowerFlex 755 Main Control Board
Page 65 and 66: Safety Enable Circuitry The drive s
Page 67 and 68: I/O Module 20-750-2262C-2R 20-750-2
Page 69 and 70: I/O Wiring Examples 51 Anlg In0 Hi
Page 71 and 72: Input/Output Connection Example Req
Page 73 and 74: Input/Output Connection Example Req
Page 75 and 76: Safe Torque Off Option Module 20-75
Page 77 and 78: Table 38 Safe Speed Monitor Paramet
Page 79 and 80: I/O Connection Example Encoder Sign
Page 81 and 82: Table 46 Dual Incremental Encoder P
Page 83 and 84: Table 49 Universal Feedback Increme
Page 85 and 86: Auxiliary Power Supply Option Modul
Page 87 and 88: ControlNet Option Module For comple
Page 89 and 90: Step 5 Start-Up Check List Prepare
Page 91 and 92:
Navigate to Start-Up Menu Using the
Page 93 and 94:
Soft Keys Up to five dynamic soft k
Page 95 and 96:
Ports and Devices Drive Device Port
Page 97 and 98:
Status Indicators PowerFlex 753 Pow
Page 99 and 100:
Event Fault Configuration Auto No.
Page 101 and 102:
Event Fault Configuration No. Fault
Page 103 and 104:
Event Fault Configuration Auto No.
Page 105 and 106:
Common Symptoms and Corrective Acti
Page 107 and 108:
Drive (Port 0) Parameter List Numbe
Page 109 and 110:
Number Parameter Name Group 315 SLA
Page 111 and 112:
611 TrmPct RefA AnLo Speed Trim 612
Page 113 and 114:
944 Drive Temp C Status 945 At Limi
Page 115 and 116:
Notes: PowerFlex 750-Series Install
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