PowerFlex 755 Install Manual.pdf

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8 Installation Requirements Related to EN 61800-3 and the EMC Directive The drive must be earthed (grounded) as described in the PowerFlex 750-Series User Manual, publication 750-UM001. Output power wiring to the motor must employ cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. Continuous shielding must be provided from the drive enclosure to the motor enclosure. Both ends of the motor cable shield (or conduit) must terminate with a low-impedance connection to earth. At the drive end of the motor cable, either a) The cable shield must be clamped to a properly-installed “EMC plate” for the drive. Kit number 20-750-EMC1-Fx. or b) The cable shield or conduit must terminate in a shielded connector used in conjunction with a properly-installed conduit plate or conduit box provided in the “NEMA Type 1 Kit” for the drive. Kit number 20-750-NEMA1-Fx. At the motor end, the motor cable shield or conduit must terminate in a shielded connector which must be properly installed in an earthed motor wiring box attached to the motor. The motor wiring box cover must be installed and earthed. All control (I/O) and signal wiring to the drive must use cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. When shielded cable is used, only the drive end of the cable shield should be terminated with a low-impedance connection to earth. The cable shield may be terminated either by using a shielded connector in conjunction with a conduit plate or conduit box, or the shield may be clamped to an “EMC plate.” Motor cabling must be separated from control and signal wiring wherever possible. Maximum motor cable length must not exceed the maximum length indicated in Table 1 for compliance with radio frequency emission limits for the specific standard and installation environment. EMC cores must be applied to input power and motor cabling for some models of the PowerFlex 750-Series drives as indicated in Table 1. The drive must be powered from an earthed supply system such as a TN or TT system and the PE-A and PE-B jumpers in the drive must be installed (see Drive Power Jumper Configuration starting on page 53). PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009
Drive Frame Catalog Number Frame 2 20F11xx2P1…20F11xx022 20G11xx2P1…20G11xx022 Frame 3 20F11xx030…20F11xx043 20G11xx030…20G11xx043 Frame 4 20F11xx060…20F11xx072 20G11xx060…20G11xx072 Frame 5 20F11xx085…20F11xx104 20G11xx085…20G11xx104 Frame 6 20F11xx140…20F11xx260 20G11xx140…20G11xx260 Frame 7 20F11xx302…20F11xx477 20G11xx302…20G11xx477 Table 1 PowerFlex 750-Series RF Emission Compliance and Installation Requirements Standard / Limits EN61800-3 Cat. C1 EN61000-6-3 CISPR11 Group 1 Class B Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) EN61800-3 Cat. C2 EN61000-6-4 CISPR11 Group 1 Class A (input power ≤ 20 kVA) 30 m motor cable limit with input core (1) 30 m motor cable limit with input core (1) 30 m motor cable limit with input and output cores (1) 30 m motor cable limit with input and output cores (1) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) EN61800-3 Cat. C3 (I ≤ 100 A) CISPR11 Group 1 Class A (Input power > 20 kVA) 30 m motor cable limit with input core (1) 30 m motor cable limit with input core (1) 30 m motor cable limit with input and output cores (1) 30 m motor cable limit with input and output cores (1) EN61800-3 Cat. C3 I > 100 A N/A PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009 N/A N/A 30 m motor cable limit with input and output cores (1) 30 m motor cable limit 30 m motor cable limit 30 m motor cable limit 30 m motor cable limit More Stringent Limits Less Stringent Limits (1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC1-xx and 20-750-EMC2-xx. 9
Page 1 and 2: Installation Instructions PowerFlex
Page 3 and 4: Table of Contents Catalog Number Ex
Page 5 and 6: Step 1 Read the General Precautions
Page 7: PowerFlex 750-Series drives generat
Page 11 and 12: Table 4 480 Volt Ratings - Watts Lo
Page 13 and 14: Table 7 Drive Enclosure Ratings Enc
Page 15 and 16: Figure 2 IP20, NEMA/UL Open Type Fr
Page 17 and 18: Figure 4 NEMA/UL Type 1 Frames 2…
Page 19 and 20: Figure 6 IP00, NEMA/UL Open Type Fr
Page 21 and 22: 1271.0 (50.04) 1221.0 (48.07) 881.8
Page 23 and 24: Figure 10 IP54, NEMA/UL Type 12 Fra
Page 25 and 26: Figure 12 IP54, NEMA/UL Type 12, Fr
Page 27 and 28: 495.5 (19.51) 457.8 (18.02) Figure
Page 29 and 30: 591.50 (23.287) 550.75 (21.683) 465
Page 31 and 32: 875.0 (34.45) 812.0 (31.97) 784.0 (
Page 33 and 34: IP00, NEMA/UL Open Type Frame 6 Lif
Page 35 and 36: Accessing the Terminals Opening the
Page 37 and 38: Step 3 Wire the Drive Special Consi
Page 39 and 40: Voltage Tolerance Nominal Line Nomi
Page 41 and 42: Terminal Block Specifications Table
Page 43 and 44: ➎ ➍ ➌ ➊ ➋ Frame 6 Figure
Page 45 and 46: Common Bus Power Wiring Power Termi
Page 47 and 48: Common Bus Power Terminal Blocks Fr
Page 49 and 50: Using 750-Series Drives with Regen
Page 51 and 52: Table 19 400 Volt AC Input Protecti
Page 53 and 54: Drive Power Jumper Configuration Po
Page 55 and 56: Power Jumper Screw Removal and Stor
Page 57 and 58: Figure 34 Frame 7 Jumper Wire Locat
Page 59 and 60:
Access Drive Control Pod 1. Remove
Page 61 and 62:
PowerFlex 753 Main Control Board
Page 63 and 64:
PowerFlex 755 Main Control Board
Page 65 and 66:
Safety Enable Circuitry The drive s
Page 67 and 68:
I/O Module 20-750-2262C-2R 20-750-2
Page 69 and 70:
I/O Wiring Examples 51 Anlg In0 Hi
Page 71 and 72:
Input/Output Connection Example Req
Page 73 and 74:
Input/Output Connection Example Req
Page 75 and 76:
Safe Torque Off Option Module 20-75
Page 77 and 78:
Table 38 Safe Speed Monitor Paramet
Page 79 and 80:
I/O Connection Example Encoder Sign
Page 81 and 82:
Table 46 Dual Incremental Encoder P
Page 83 and 84:
Table 49 Universal Feedback Increme
Page 85 and 86:
Auxiliary Power Supply Option Modul
Page 87 and 88:
ControlNet Option Module For comple
Page 89 and 90:
Step 5 Start-Up Check List Prepare
Page 91 and 92:
Navigate to Start-Up Menu Using the
Page 93 and 94:
Soft Keys Up to five dynamic soft k
Page 95 and 96:
Ports and Devices Drive Device Port
Page 97 and 98:
Status Indicators PowerFlex 753 Pow
Page 99 and 100:
Event Fault Configuration Auto No.
Page 101 and 102:
Event Fault Configuration No. Fault
Page 103 and 104:
Event Fault Configuration Auto No.
Page 105 and 106:
Common Symptoms and Corrective Acti
Page 107 and 108:
Drive (Port 0) Parameter List Numbe
Page 109 and 110:
Number Parameter Name Group 315 SLA
Page 111 and 112:
611 TrmPct RefA AnLo Speed Trim 612
Page 113 and 114:
944 Drive Temp C Status 945 At Limi
Page 115 and 116:
Notes: PowerFlex 750-Series Install
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