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Oil and gas production handbook An introduction to oil ... - ABB Group

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<strong>to</strong>-end safety integrity level. The SIS is typically divided in<strong>to</strong> the following<br />

subsystems:<br />

• Emergency shutdown system (ESD) <strong>to</strong> h<strong>and</strong>le emergency<br />

conditions (high criticality shutdown levels)<br />

• Process shutdown system (PSD) <strong>to</strong> h<strong>and</strong>le non-normal but less<br />

critical shutdown levels<br />

• Fire <strong>and</strong> <strong>gas</strong> systems <strong>to</strong> detect fire, <strong>gas</strong> leakage <strong>and</strong> initiate<br />

firefighting, shutdown <strong>and</strong> isolation of ignition sources<br />

The purpose of an SIS is <strong>to</strong> reduce the risk that a process may become<br />

hazardous <strong>to</strong> a <strong>to</strong>lerable level. The SIS does this by decreasing the<br />

frequency of unwanted accidents:<br />

• SIS senses hazardous conditions <strong>and</strong> takes action <strong>to</strong> move the<br />

process <strong>to</strong> a safe state, preventing an accident from occurring.<br />

• The amount of risk reduction that an SIS can provide is represented<br />

by its SIL, which is a measure of the risk reduction fac<strong>to</strong>r provided<br />

by a safety function. IEC 61508 defines four levels, SIL 1-4, <strong>and</strong> the<br />

corresponding requirements for the risk reduction fac<strong>to</strong>r (RFF) <strong>and</strong><br />

probability of failure on dem<strong>and</strong> (PFD):<br />

SIL PFD RRF<br />

1 0.1 – 0.01 10 – 100<br />

2 0.01 – 0.001 100 – 1000<br />

3 0.001 – 0.0001 1000 – 10.000<br />

4 0.0001 – 0.00001 10.000 – 100.000<br />

The SIL for a component is given by its PFD, safe failure fraction <strong>and</strong> design<br />

<strong>to</strong> avoid influence of systematic errors.<br />

8.1.2 Emergency shutdown <strong>and</strong> process shutdown<br />

The emergency shutdown (ESD) <strong>and</strong> process shutdown (PSD) systems will<br />

take action when the process goes in<strong>to</strong> a malfunction or dangerous state.<br />

For this purpose, the system maintains four sets of limits for a process value,<br />

LowLow (LL), Low (L), High (H) <strong>and</strong> HighHigh (HH). L <strong>and</strong> H are process<br />

warning limits which alert <strong>to</strong> process disturbances. LL <strong>and</strong> HH are alarm<br />

conditions <strong>and</strong> detect that the process is operating out of range <strong>and</strong> there is<br />

a chance of undesirable events <strong>and</strong> malfunction.<br />

Separate transmitters are provided for safety systems. One example is the<br />

LTLL (level transmitter LowLow) or LSLL (level switch LowLow) alarm for the<br />

105

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