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Oil and gas production handbook An introduction to oil ... - ABB Group

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o Dual mixed refrigerant (Liquefin Axens)<br />

o Mixed fluid cascade process (MFCP) (Sta<strong>to</strong>il/Linde)<br />

• Exp<strong>and</strong>er cycle<br />

o Kryopak EXP ® process<br />

Each process has different characteristics in scalability, investment cost <strong>and</strong><br />

energy efficiency. For smaller installations, e.g., <strong>to</strong> h<strong>and</strong>le str<strong>and</strong>ed <strong>gas</strong> or<br />

isolated small <strong>gas</strong> fields, a single cycle process is preferable due <strong>to</strong> its low<br />

CAPEX (<strong>and</strong> possibly lower weight for floating LNG), even if energy<br />

efficiency is significantly lower than the best cascade or DMR processes,<br />

which cost more but also allow the largest trains typically, 7.8 million <strong>to</strong>ns per<br />

annum <strong>and</strong> lowest energy consumed per energy unit LNG produced.<br />

Most processes use a mixed refrigerant (MR) design. The reason is that the<br />

<strong>gas</strong> has a heat load <strong>to</strong> temperature (Q/T) curve that, if closely matched by<br />

the refrigerant, will improve stability, throughput <strong>and</strong> efficiency (see the figure<br />

below). The curve tends <strong>to</strong> show three distinct regions, matching the precooling,<br />

liquefaction <strong>and</strong> sub-c<strong>oil</strong>ing stages. The refrigerant <strong>gas</strong> composition<br />

will vary based on the individual design, as will the power requirement of<br />

each stage, <strong>and</strong> is often a patented, location-specific combination of one or<br />

two main components <strong>and</strong> several smaller, <strong>to</strong>gether with careful selection of<br />

the compressed pressure <strong>and</strong> exp<strong>and</strong>ed pressure of the refrigerant, <strong>to</strong><br />

match the LNG <strong>gas</strong> stream.<br />

Figure 13. LNG Q/T diagram<br />

72

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