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Annual Report 2011-2012

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<strong>Annual</strong> Research <strong>Report</strong> <strong>2011</strong>-<strong>2012</strong><br />

Project Title:<br />

Strategic planning for removing load limiting factors and<br />

repowering of old steam power plants<br />

Department: Power Plant Operation Studies<br />

Employer: TAVANIR Co.<br />

Project manager: M.E. SarbandiFarahani<br />

Project Code: COPVA02<br />

Project Staff: F. Rahmani, H. Abroshan, H. Rezazadeh, A. NamaziTajarogh, S. Shahmansouri,<br />

M.Tajik Mansouri, S. JavanshirBonab, N. Irani, M.SoltaniHoseini, S. M.Mousavian, F.<br />

AhmadiBoyaghchi, M.TavanpourPaveh, E. Gharibian, M.Dahaghin, M.Rostami, M.Faraghi, F.<br />

Eskandari<br />

Project Summary:<br />

Ministry of Energy as the responsible of supplying required power of the country is<br />

faced with aging of steam power plants as a important probleM.Construction of new<br />

power plants need a great capital cost. In many cases, increasing power generation by<br />

repowering methods and removing load limiting factors needs less costs with respect to<br />

new fields. So using these technologies in addition to increase the efficiency of old units<br />

will postpone investment costs of power generation.<br />

In the present project, after selecting three power plants (Beasat, Bandar Abbas and<br />

Ramin) among units older than 25 years, the following steps have been done:<br />

• Evaluating the mentioned units according to their operating documents,<br />

performance tests results and cycle modeling.<br />

• Studying methods of repowering and removing load limiting factors in selected<br />

units and determining applicable options.<br />

• Developing software for economic evaluation of different plans for repowering<br />

of steam power plants and choosing the most economic option for each unit.<br />

• Determining load limiting factors in the three selected units and<br />

technical/economical evaluating of each plan for removing them.<br />

• Preparing a preliminary plan for repowering of talented units.<br />

Project Results:<br />

Results of technical/economical evaluation for the selected units are:<br />

• According to performing the CO2 capturing plan for unit No. 2 and 3 of Beasat<br />

power plant, repowering of this unit is impossible. So the best option for this<br />

unit is removing its load limiting factors including leakage of gas air heater,<br />

reduction of condenser vacuum, leakage of BFP valves and crack of turbine<br />

rotor.<br />

37

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