Linear Positioners Catalog_en-US_revA - Kollmorgen

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Electric Cylinder FeaturesL I N E A R P O S I T I O N E R SElectric cylinders are direct descendents of hydraulic and pneumaticcylinders. Possessing many of the same unique design characteristicsthat made hydraulic and pneumatic cylinders popular, electric cylindersbenefit from a cleaner and simpler power transmission. Decades of electriccylinder research and development has provided machine designerswith a flexible, simple and unique approach to solving rigid or pivotinglinear motion applications.Electrically Powered, Maintenance FreeToday nearly all machines incorporate panel switches, sensors, lights, displays, PLCs or PCs. Electric power is nearly always available on themachine. Compressed air or hydraulic pumps are not always available or desirable. So why not simplify the machine by using the same control forall the axes of motion? A multi-axis programmable motor control can give you command of both rotary and linear motion. Lastly, the maintenancefreedesign provides another strong reason to consider electric cylinders in your next application.Straight-Line Thrust Transmission Use All Available PowerWhen high thrust is required, rod type cylinders have the advantage over other actuationmeans in that all the thrust transmitting components are in-line. This provides thesimplest and most efficient means of transmitting thrust to the load.Straight Line Force PathNon-Intrusive: Thrust Rod Can Clear Out of the Way.A primary advantage of rod-type electric cylinders is the capability to extendinto a work area during an operation and then retract to clear the area forsubsequent operations. Another benefit of the rod-type design is that the motorand main body of the electric cylinder can be isolated from the work area.This is very useful when dealing with such hostile environments as vacuum,high temperature, or wash down applications.Mounting examples…Above: Rigid (side lug mounts)Right: Pivot (clevis)PayloadBearing Slide335°Mounting FlexibilityAs in most aspects of design, a little creativity goes a long way when attachinga cylinder to a machine. Two general types of mounting styles areavailable, rigid and pivoting. Rigid mounting options include side-tappedholes, front and rear flanges, side lugs and side angle brackets. Thesetypically restrict motion to straight-line travel paths. Pivoting mounts suchas the clevis or trunnion allow the cylinder to move as a link in a dynamicassembly. There are many applications for this “arc-motion” – conveyordiverter gates, pivoting rollers, lid lifters for chemical chambers, “scissorsclamps” and so on.60°6K O L L M O R G E N
Electric Cylinders Are Preferred When:• Positioning an externally guided and supported load.• Moving a load that pivots.• There is a high concentration of airborne contaminants (rodless positionersare inherently less well protected).• Replacing a hydraulic or pneumatic cylinder with an electro-mechanicalsolution.Kollmorgen offers electric cylinder drive mechanisms designed aroundeither lead screws or ballscrews. Ballscrews, being the more efficientof the two, utilize ballnuts riding on recirculating ball bearings resultingin higher speeds, loads and cycle rates. However, the more efficientdesign of ballscrew technology lends it to being backdriven whenpower is removed if precautions are not taken (e.g., electric brakes orcounter loading).Lead screws are capable of holding the load in position when power isremoved, but are less efficient in operation.Kollmorgen’s guide system prevents rotation of the ball / lead nut, thuseliminating any torque loading to machine linkage.EC Servo Linear Positioners• Designed for performance• Highest quality precision rolled ballscrews and leadscrews – for quiet, long-life operation• Brushless Servo with encoder, resolver or SFD feedback• Stepper motors are also available• Sealed for IP54 protection and IP65 option available• Thrust up to 25000 N [5620 lb]• Speed up to 1.3 m/s [52.5 in/s]• Metric design (ISO 6431)• Available in 5 power ranges – EC1, 2, 3, 4 & 5N2 Servo Linear Positioners• Smallest Package Size• Time-Proven Design• Improved Durability Over Previous Designs• Thrust up to 2670 N [600 lb]• Speed up to 0.76 m/s [30 in/sec]• English dimensions (to NFPA standards)• Brushless Servo with encoder, resolver or SFD feedbackL I N E A R P O S I T I O N E R STypical Construction (EC2 cut-away shown)Brushless servomotors(not shown) with quickdisconnect cabling anda variety of feedbackoptions.Wiper seal on polished stainlesssteel output tube keeps contaminantsout and lubricants in.Metric (ISO 6431) and Englishrod ends available.Ground stainless steelthrust tube for long wearand corrosion resistance.Timing belt and geareddrives providelong life with a wide varietyof drive ratios.Angular contact bearingsensure long life with minimalbacklash.Recirculating ballscrews andlead screws provide smooth, highthrust drive. Lead screws hold loadwithout power.Front sleeve bearingsupports side loads andminimizes runout.Housing is hard-coat dized and teflon coated foranolonglife, permanent lubrication,resistant to corrosion,and protection of all internalcomponents.www.kollmorgen.com7
Page 1 and 2: Kollmorgen Linear Positioners Catal
Page 3 and 4: K O L L M O R G E N L I N E A R P O
Page 5: N2 & EC Series Electric Cylinder Se
Page 9 and 10: N2 Series Electric Cylinders: Gener
Page 11 and 12: N2 Series Electric Cylinders: Gener
Page 13 and 14: EC Series Electric Cylinders: Gener
Page 21 and 22: System Performance Summary - N2, EC
Page 23 and 24: System Performance Summary - EC4 Se
Page 25 and 26: Thrust Speed Curves - N2 SeriesSPEE
Page 27 and 28: Thrust Speed Curves - EC1 SeriesSPE
Page 41 and 42: Servo System Current CalculationEC3
Page 43 and 44: N2 DimensionsMF3 Front and Rear Rec
Page 45 and 46: N2 DimensionsMS6 Side Tapped HolesP
Page 47 and 48: N2 DimensionsMT4 Trunnion MountingI
Page 49 and 50: EC Series DimensionsJFTMF1 Front Fl
Page 51 and 52: EC Series DimensionsHETMS2 Side Lug
Page 53 and 54: EC Series DimensionsHICTMS2 SideLug
Page 55 and 56: EC Series Rod End DimensionsFT1 Fem
Page 57 and 58:
N2 Dual Rod-End Bearing OptionDB Du
Page 59 and 60:
Linear Rod Bearing OptionLR Linear
Page 61 and 62:
N2 Environmental OptionsTemperature
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Position SensorsPosition Sensor Spe
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AKM1x Brushless Servo SystemsAKM11B
Page 67 and 68:
AKM42 Brushless Servo SystemsAKM42G
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AKM52L Brushless Servo SystemAKM52L
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S200 Servo DriveCompact, High-Perfo
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S200 Indexer and Linear System Digi
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S300 Servo DriveFeatures• CE, UL,
Page 77 and 78:
Smart DriveIEC 61131 Machine and Mo
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MMC Control SystemThe D16, Drive Re
Page 81 and 82:
Linear Actuation Operation: Rotary
Page 83 and 84:
Linear Positioning: Mechanical Driv
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Electric Cylinders vs. Hydraulics &
Page 87 and 88:
Linear Sizing Calculations: Move Pr
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Linear Sizing Calculations: Thrust
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Linear Motion Terminology: Linear P
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Linear Motion Terminology: Critical
Page 95 and 96:
Introduction to Motion Control Tech
Page 97 and 98:
Rotary System Selection: Calculatio
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Glossary of Motion Control Terminol
Page 101:
Conversion TablesAngular VelocityAL
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Application WorksheetL I N E A R P
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Application WorksheetL I N E A R P
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1-5 Base Model NumberChoose the mod
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1-5 Base Model NumberChoose the mod
Page 113 and 114:
Electric Cylinder Servo Systems - S
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Electric Cylinder Servo Systems - S
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Dimensional Data - AKM1x Frame+0.30
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Dimensional Data - AKM4x Frame+0.30
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NOTES :
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Removing the Barriers of Design, So
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