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BIG KAISER High Performance Tooling Solutions 2018-2019

BIG KAISER High-Performance Tooling Solutions Catalog - Tool Holders, Boring Tools, Cutting Tools & Accessories

BIG KAISER High-Performance Tooling Solutions Catalog - Tool Holders, Boring Tools, Cutting Tools & Accessories

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SPINDLE SPEEDERS<br />

A.2<br />

HIGH SPINDLE<br />

CLAMPING RANGE: ø.059"-.630" For <strong>High</strong>er Spindle Speeds<br />

K1<br />

L<br />

L1<br />

.0004"<br />

MAX<br />

20,000<br />

RPM<br />

Drive Key<br />

Slot = 0º-360º<br />

COOLANT<br />

THROUGH<br />

BBT/BT<br />

4D<br />

øD1<br />

øD2<br />

BBT No.<br />

A<br />

ød<br />

S<br />

COOLANT<br />

R<br />

Stop Block<br />

.236 Stroke<br />

ø.709<br />

S P I N D L E S Y S T E M<br />

DUAL CONTACT<br />

Catalog<br />

Number<br />

ød L L1 øD1 øD2 K1 S A<br />

Speed<br />

Ratio<br />

Max<br />

RPM<br />

Weight<br />

(lbs.)<br />

BBT40-GTG5-10-140-65 .059-.394 5.51 .79 1.181 3.150 1.69 2.559 -.354 +.236 4.67 20,000 10.6<br />

BBT50-GTG6-10-158-80 .059-.394 6.22 .79 1.181 3.937 2.28 3.150 -.354 +.236 5.67 20,000 19.4<br />

-GTG4-16-177-80 .098-.630 6.97 1.00 1.654 4.331 2.28 3.150 -.354 +.236 3.80 15,000 23.4<br />

• NEW BABY COLLET, nut and 2 tightening wrenches are included<br />

• The allowable torque is a calculated value of the drive system, and not the actual torque in cutting<br />

• The maximum diameter when using an endmill is ø8mm (GTG5, GTG6) and ø12 (GTG4)<br />

• A Stop Block is required when mounting on machines<br />

• For continuous rotation of over 30 minutes, the spindle speed should be set within 80% of the maximum speed<br />

CAUTION<br />

A Stop Block is required.<br />

!<br />

ACCESSORIES<br />

COLLET<br />

PG. 338<br />

WRENCH<br />

PG. 350<br />

STOP BLOCK<br />

PG. 385<br />

APPLICATION EXAMPLE<br />

GTG5 GTG6 GTG6 GTG4<br />

Cutter<br />

Solid carbide end mill<br />

ø.315"/ 2 flutes<br />

Solid carbide end mill<br />

ø.236"/ 2 flutes<br />

Solid carbide drill<br />

ø.079"<br />

Solid carbide end mill<br />

ø.630"<br />

Workpiece Duralumin (A-2017) 1055 Duralumin (A-2017) Duralumin (A-2017)<br />

Spindle Speed 20,000 RPM 16,000 RPM 20,000 RPM 15,000 RPM<br />

Cutting Feed 118.1 IPM 137.8 IPM 78.7 IPM 39.4 IPM<br />

Results<br />

<strong>High</strong> metal removal rate<br />

5.5 cu.in./min.<br />

<strong>High</strong> metal removal rate<br />

2.1 cu.in./min.<br />

Extended tool life<br />

1,200 holes by 1 drill<br />

Surface roughness<br />

RMS max. .00008"<br />

ø.079"<br />

.394"<br />

.394"<br />

.787"<br />

.118"<br />

.039"<br />

.394"<br />

.004"<br />

• Results will vary depending on workpiece, cutting tool, machine model and other conditions<br />

• The rigidity and concentricity are often affected by the projection length of a cutting tool, it is recommended to keep the projection as short as possible<br />

160

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