BIG KAISER High Performance Tooling Solutions 2018-2019

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INDEXABLE INSERTS INSERTS FOR ROUGH BORING HEADS Insert Work Piece Material Machining R SCMT 1204 .500 .188 CHIP-BREAKERS PRESSED & POLISHED 11.654.340 .016 FN 15º P20 TN11 + + + + + + + + SCMT 1204 11.654.350 .031 FN 15º P20 TN11 ++ ++ ++ ++ + + + + 11.654.360 .047 FN 15º P20 TN11 ++ ++ ++ ++ + + + + SCMT 1204 11.654.353 .031 FN 15º P30 TN12 + + + + ++ ++ SCMT 1204 11.654.359 .031 FN 15º K20 — + + + + + ++ ++ SCMT 1204 CHIP-BREAKERS GROUND SCMT 1204 10.654.387 .031 FL 23º K10 — ++ + + Torx Plus T20 IP M4 x 11.6 10.694.142 For insert holder RW53 Torx Plus T20 IP 10.694.194 Torx Plus T20 IP M4x15 10.694.144 For insert holder RW 68/RW100 Torx Plus T20 IP M5 x 13.3 10.694.150 For insert holder «TW» and «SW» SYMBOLS Rake angle with insert on tool Clamping screw (10 screws and 1 wrench) Inserts are sold in packages of 10 pieces + ++ = Less Suitable = Suitable = First Choice INSERTS & CUTTERS B.5 Insert Shape Reference Number Catalog Number Radius Rake Angle Grade Coating Construction Steels Heat Treatable Steels Stainless Steels Cast Iron GG Cast Iron GGG AL/Non-Ferrous Metals Hardened Steel 56 HRC NiCo Alloys/Titanium <strong>High</strong> Volume Machining Unfavorable Conditions Slightly Interrupted Cut Heavily Interrupted Cut HSC 524
INDEXABLE INSERTS CLAMP SCREWS & WRENCHES FOR INSERTS D T M TORX PLUS TORX PLUS L TORX TORX TORX PLUS TORX Torx/ Torx Plus Thread M Dimensions øD L Nm* Screws Wrench Torx Torx Plus Torx Torx Plus Catalog Number Catalog Number Catalog Number Catalog Number T6 M2 .118 .157 T6 IP M2 .106 .142 10.694.101 .5 T6 IP M2 .106 .161 — 10.694.102 T6 IP M2 .106 .189 10.694.103 T7 IP M2.2 .138 .236 T7 IP M2.5 .138 .228 10.694.123 .7 — T7 IP M2.5 .138 .248 10.694.124 10.335.035 — 10.690.834 — 10.694.110 T7 IP M2.5 .138 .256 10.694.122 T7 IP M2.5 .169 .217 10.694.121 T7 IP M3 .181 .236 10.694.130 — 10694.806 — 10.694.807 T8 M3 .173 .354 10.958.048 — 10.690.836 — .8 T8 IP M2.5 .138 .343 — 10.694.125 — 10.694.808 T9 IP M3 .173 .323 1.5 — 10.694.131 — 10.694.809 T10 M3 .161 .276 T10 IP M3.5 .189 .362 1.8 10.694.137 — T10 IP M3.5 .217 .323 10.694.136 T15 M4 .224 .323 T15 IP M4 .201 .362 3.0 10.694.141 — T15 IP M4 .217 .465 10.694.143 T20 M5 .260 .650 6.0 10.335.036 — 10.690.837 — — 10.694.810 10.336.905 — 10.690.843 — 10.958.049 T20 M5 .276 .472 10.335.037 T20 IP M4 .252 .590 T20 IP M4 .256 .457 — 10.694.142 — 10.694.815 — 10.690.838 — 10.694.144 T20 IP M5 .276 .524 10.694.150 *Maximum tightening torque • The clamping screws for the inserts are supplied in packages of 10 pieces with a corresponding wrench — 10.694.820 B.5 INSERTS & CUTTERS 525
Page 1 and 2:
HIGH PERFORMANCE TOOLING SOLUTIONS
Page 3 and 4:
BCV/CV SHANKS BBT/BT SHANKS HSK SHA
Page 5 and 6:
INDEX BASIC ARBORS BASIC ARBORS BAS
Page 7 and 8:
INDEX LARGE DIAMETER BORING INDEXAB
Page 9 and 10:
INDEX MEASURING INSTRUMENTS MEASURI
Page 11 and 12:
BIG-PLUS ® OVERVIEW Improvement of
Page 13 and 14:
BIG CAPTO OVERVIEW BIG CAPTO ISO 26
Page 15 and 16:
CK/CKB/CKN TOOLING SYSTEM OVERVIEW
Page 17 and 18:
COLLET CHUCK PROGRAM OVERVIEW Colle
Page 19 and 20:
R MEGA NEW BABY CHUCK OVERVIEW R CL
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R MEGA E CHUCK OVERVIEW R CLAMPING
Page 23 and 24:
R MEGA PERFECT GRIP OVERVIEW MEGA P
Page 25 and 26:
R NEW Hi-POWER MILLING CHUCK OVERVI
Page 27 and 28:
Meets Diverse Machining Application
Page 29 and 30:
MEGA SYNCHRO TAPPING HOLDER OVERVIE
Page 31 and 32:
CK BORING SYSTEM TWIN CUTTERS OVERV
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CK FINISH BORING SYSTEM SERIES 310
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CK BORING SYSTEM OD TURNING OVERVIE
Page 37 and 38:
R SMART DAMPER MILLING Integrated D
Page 39 and 40:
R TURNING TOOLS 90º RIGHT ANGLE ST
Page 41 and 42:
ANGLE HEAD OVERVIEW A Wide Range of
Page 43 and 44:
R AIR POWER SPINDLE OVERVIEW AIR PO
Page 45 and 46:
R DYNA TEST OVERVIEW DYNA TEST STAT
Page 47 and 48:
COMPACT SENSOR SERIES OVERVIEW Quic
Page 49 and 50:
FULLCUT MILL OVERVIEW Application E
Page 51 and 52:
FULLCUT MILL ARBOR TYPE & SURFACE M
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C-CUTTER OVERVIEW Chamfering Tool H
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C-CUTTER BOY & BF CUTTER OVERVIEW C
Page 57 and 58:
COLLET CHUCKS 58-62 MEGA MICRO CHUC
Page 59 and 60:
COLLET CHUCKS MEGA NEW BABY CHUCK C
Page 61 and 62:
COLLET CHUCKS MEGA ER GRIP CLAMPING
Page 63 and 64:
MILLING CHUCKS MEGA DOUBLE POWER CH
Page 65 and 66:
MILLING CHUCKS MEGA PERFECT GRIP BC
Page 67 and 68:
MILLING CHUCKS NEW Hi-POWER MILLING
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ød øD øD2 øD1 HYDRAULIC CHUCKS
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BASIC ARBOR SHRINK FIT HOLDER CLAMP
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BASIC ARBORS Catalog Number BCV50-S
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BASIC ARBORS HIGH RIGIDITY SHELL MI
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BASIC ARBORS SMART DAMPER MILLING
Page 79 and 80:
TAP HOLDERS MEGA SYNCHRO TAPPING HO
Page 81 and 82:
MODULAR HOLDERS Catalog Number Refe
Page 83 and 84:
MODULAR HOLDERS CKB SHANKS—WITH F
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MODULAR HOLDERS ABS SHANKS L A.1 BC
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ANGLE HEADS AG90 NBS TYPE CLAMPING
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ANGLE HEADS Catalog Number BCV50-AG
Page 91 and 92:
ANGLE HEADS AG90 SLENDER DRIVE CLAM
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ANGLE HEADS AG90 HMC TYPE For Heavy
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ANGLE HEADS AGU30 TYPE CLAMPING RAN
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SPEED INCREASERS AIR POWER SPINDLE
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99 A.1 BCV/CV
Page 101 and 102:
COOLANT INDUCERS Hi-JET HOLDER—TG
Page 103 and 104:
ACCESSORIES DYNA TEST Helps identif
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105 A.1 BCV/CV
Page 107 and 108:
COLLET CHUCKS 108-117 MEGA MICRO CH
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COLLET CHUCKS MEGA MICRO CHUCK CLAM
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COLLET CHUCKS Catalog Number ød ø
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Page 115 and 116:
Page 117 and 118:
COLLET CHUCKS Catalog Number BBT40-
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MILLING CHUCKS Catalog Number Fig.
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MILLING CHUCKS CYLINDRICAL SHANK WI
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MILLING CHUCKS Catalog Number Fig.
Page 125 and 126:
HYDRAULIC CHUCKS Catalog Number Fig
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Page 129 and 130:
Page 131 and 132:
HYDRAULIC CHUCKS JET COOLANT TYPE C
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BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS SIDE CUTTER ARBOR CLAM
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BASIC ARBORS BIG-PLUS ® Taper Cata
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Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
MODULAR HOLDERS Catalog Number Fig.
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MODULAR HOLDERS BIG KOMET ABS SHANK
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Page 151 and 152:
ANGLE HEADS Catalog Number ød øE
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Page 155 and 156:
Page 157 and 158:
Page 159 and 160:
SPINDLE SPEEDERS AIR POWER SPINDLE
Page 161 and 162:
161 A.2 BBT/BT
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COOLANT INDUCERS Hi-JET HOLDER—TG
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PULLSTUD BOLTS PULLSTUD WRENCHES W
Page 167 and 168:
ACCESSORIES ATC ALIGNMENT TOOL For
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HSK-A COLLET CHUCKS 170-179 MEGA MI
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COLLET CHUCK MEGA MICRO CHUCK CLAMP
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COLLET CHUCK Catalog Number ød øD
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Page 177 and 178:
Page 179 and 180:
Page 181 and 182:
MILLING CHUCK MEGA PERFECT GRIP COO
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MILLING CHUCK NEW Hi-POWER MILLING
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HYDRAULIC CHUCK JET COOLANT TYPE CL
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HYDRAULIC CHUCK Catalog Number Fig.
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BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS END MILL HOLDER CLAMPI
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BASIC ARBORS Catalog Number HSK-A10
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Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
ANGLE HEADS Catalog Number ød øE
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Page 207 and 208:
Page 209 and 210:
Page 211 and 212:
SPINDLE SPEEDERS AIR POWER SPINDLE
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Page 215 and 216:
COLLET CHUCKS Catalog Number Fig.
Page 217 and 218:
HYDRAULIC CHUCKS SUPER SLIM CLAMPIN
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MODULAR HOLDERS CKB SHANK Symmetric
Page 221 and 222:
Page 223 and 224:
COLLET CHUCKS MEGA E CHUCK CLAMPING
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HYDRAULIC CHUCKS SUPER SLIM TYPE CL
Page 227 and 228:
MODULAR HOLDERS CKB SHANK COOLANT T
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TEST BAR DYNA TEST Helps identify p
Page 231 and 232:
COLLET CHUCKS 234-243 MEGA MICRO CH
Page 233 and 234:
ROTATING TOOL SYSTEM CHART Tap Mega
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Page 237 and 238:
Page 239 and 240:
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
MILLING CHUCKS Catalog Number ød
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MILLING CHUCKS NEW Hi-POWER MILLING
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HYDRAULIC CHUCKS Catalog Number ød
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BASIC ARBORS SIDE LOCK ENDMILL HOLD
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BASIC ARBORS EXTENSION BIG CAPTO L
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BASIC ARBORS Catalog Number Fig. ø
Page 257 and 258:
MODULAR HOLDERS CKB SHANK COOLANT
Page 259 and 260:
ACCESSORIES DYNA TEST Helps identif
Page 261 and 262:
BASIC ARBORS 262-264 EXTENSIONS & R
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BASIC ARBORS REDUCTIONS COOLANT CK
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Page 267 and 268:
Page 269 and 270:
ADAPTERS For End Mills L CK No. L3
Page 271 and 272:
ADAPTERS For Universal Drill Chucks
Page 273 and 274:
ACCESSORIES BLANK BAR Hardened & Gr
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CYLINDRICAL SHANKS COLLET CHUCKS 27
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277 A.6 CYLINDRICAL & N/C LATHE
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Page 281 and 282:
HYDRAULIC CHUCKS CLAMPING RANGE: ø
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BASIC ARBORS SHRINK CHUCK SLIM CLAM
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Page 287 and 288:
Page 289 and 290:
289 A.6 CYLINDRICAL & N/C LATHE
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Page 293 and 294:
Page 295 and 296:
ACCESSORIES CENTERING HOLDER FOR LA
Page 297 and 298:
ACCESSORIES CENTERING TOOL FOR SMAL
Page 299 and 300:
BCV SHANKS 300-305 TURNING TOOLS BC
Page 301 and 302:
TURNING TOOLS BCV SYSTEM S TYPE BAS
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A L1 TURNING TOOLS SQUARE HOLDER—
Page 305 and 306:
TURNING TOOLS BSL SPARE PARTS—BCV
Page 307 and 308:
TURNING TOOLS BBT SYSTEM ø1.969 S
Page 309 and 310:
TURNING TOOLS SQUARE HOLDER—BBT F
Page 311 and 312:
TURNING TOOLS BSL SPARE PARTS—BBT
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TURNING TOOLS HSK SYSTEM (ISO 12164
Page 315 and 316:
TURNING TOOLS SQUARE HOLDER—HSK-T
Page 317 and 318:
TURNING TOOLS BSL SPARE PARTS—HSK
Page 319 and 320:
TURNING TOOLS BIG CAPTO SYSTEM MONO
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TURNING TOOLS INTEGRAL MODEL—BIG
Page 323 and 324:
TURNING TOOLS SQUARE HOLDER—BIG C
Page 325 and 326:
TURNING TOOLS BSL SPARE PARTS—BIG
Page 327 and 328:
ACCESSORIES SELECTION GUIDE Enterin
Page 329 and 330:
ACCESSORIES CARTRIDGES—90º TYPE
Page 331 and 332:
ACCESSORIES CLAMP SCREW SET For Typ
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MEGA MICRO CHUCK MEGA E CHUCK HYDRA
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COLLETS MEGA 8S Catalog Number Clam
Page 337 and 338:
COLLET CASES & CLEANERS COLLET CASE
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COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
Page 341 and 342:
COLLET SETS & CASES COLLET SET For
Page 343 and 344:
COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
Page 345 and 346:
345 A.8 TOOL HOLDER ACCESSORIES
Page 347 and 348:
NUTS MEGA 16N MEGA 20N Catalog Numb
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NUTS NBC16 NBC20 Catalog Number L1
Page 351 and 352:
ACCESSORIES COLLET EJECTOR Easily a
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COLLETS MEGA ER25 MEGA ER32 Catalog
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NUTS A Variety of Nuts are Availabl
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NUTS & NUT ACCESSORIES Catalog Numb
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NUTS MEGA E NUT L Catalog Number ø
Page 361 and 362:
COLLETS Straight Collet Selection G
Page 363 and 364:
COLLETS & O-RINGS SLENDER DRIVE COL
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COLLETS OCA COLLETS Reduction sleev
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WRENCHES SPANNER WRENCH For NEW HI-
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TORQUE WRENCHES MEGA TORQUE WRENCH
Page 371 and 372:
CLEANERS WIPER CLEANER Perfect for
Page 373 and 374:
SCREWS GRIP BAR For HYDRAULIC CHUCK
Page 375 and 376:
TAP HOLDERS MGT 20—INCH STYLE (ø
Page 377 and 378:
TAP HOLDERS MGT20—METRIC STYLE (
Page 379 and 380:
TAP HOLDERS MGT12—METRIC STYLE (
Page 381 and 382:
TAP HOLDERS MGT SET SCREW Secures t
Page 383 and 384:
TAP HOLDERS ADJUST SCREW Aids Easy
Page 385 and 386:
STOP BLOCKS SET UP INFORMATION Prep
Page 387 and 388:
LOCATING PIN SET UP INFORMATION Pre
Page 389 and 390:
SCREWS & BOLTS ADJUSTING SCREW Cata
Page 391 and 392:
SCREWS & BOLTS CK LOCKING SCREWS L
Page 393 and 394:
ROUGH BORING HEADS 394-411 ROUGH BO
Page 395 and 396:
ROUGH BORING HEADS MW ROUGH BORING
Page 397 and 398:
ROUGH BORING HEADS SERIES 319 SW RA
Page 399 and 400:
ROUGH BORING HEADS SMART DAMPER BOR
Page 401 and 402:
ROUGH BORING HEADS SERIES 319 SW CH
Page 403 and 404:
ROUGH BORING HEADS FACE GROOVING HO
Page 405 and 406:
ROUGH BORING HEADS SPARE PARTS —
Page 407 and 408:
ROUGH BORING HEADS CKB HEAVY METAL
Page 409 and 410:
ROUGH BORING HEADS CC..16 (5/8" I.C
Page 411 and 412:
ROUGH BORING HEADS ROUGH BORING TRO
Page 413 and 414:
FINE BORING HEADS 414-450 FINE BORI
Page 415 and 416:
B.2 FINE BORING Download on the GET
Page 417 and 418:
FINE BORING HEADS EWN 2-152 FINE BO
Page 419 and 420:
FINE BORING HEADS ø4mm ø4mm 1.18
Page 421 and 422:
FINE BORING HEADS ADJUSTABLE TOOL H
Page 423 and 424:
FINE BORING HEADS 5.00 M6 ø11mm ø
Page 425 and 426:
FINE BORING HEADS BACK BORING CATAL
Page 427 and 428:
FINE BORING HEADS FACE GROOVING HOL
Page 429 and 430:
FINE BORING HEADS SERIES 112 BORING
Page 431 and 432:
FINE BORING HEADS EWN 2-32E FINE BO
Page 433 and 434:
FINE BORING HEADS ø4mm 1.18 .35 ø
Page 435 and 436:
Page 437 and 438:
FINE BORING HEADS FIXED TOOL HOLDER
Page 439 and 440:
Page 441 and 442:
FINE BORING HEADS .906 FIXED TOOL H
Page 443 and 444:
FINE BORING HEADS EWN 04-7E Fine Bo
Page 445 and 446:
FINE BORING HEADS 7 8 9 10 1 2 3 4
Page 447 and 448:
FINE BORING HEADS SERIES 112—INSE
Page 449 and 450:
FINE BORING HEADS SERIES 112 EWN 2-
Page 451 and 452:
451 B.2 FINE BORING
Page 453 and 454:
FINE BORING HEADS 454-475 OVERVIEW
Page 455 and 456:
FINE BORING HEADS EWE DIGITAL FINE
Page 457 and 458:
FINE BORING HEADS EWN BIG CAPTO FIN
Page 459 and 460:
FINE BORING HEADS SMART DAMPER BORI
Page 461 and 462:
FINE BORING HEADS SERIES 310—INSE
Page 463 and 464:
FINE BORING HEADS SERIES 310—FACE
Page 465 and 466:
FINE BORING HEADS SERIES 309 EWB-UP
Page 467 and 468:
FINE BORING HEADS EWB-AL BALANCED F
Page 469 and 470:
FINE BORING HEADS HYDRAULIC CHUCKS
Page 471 and 472:
FINE BORING HEADS FINISH BORING TRO
Page 473 and 474: FINE BORING HEADS FINISH BORING INS
Page 475 and 476: FINE BORING HEADS SERIES 309 EWB-UP
Page 477 and 478: LARGE DIAMETER BORING HEADS 478-504
Page 479 and 480: LARGE DIAMETER BORING HEADS SERIES
Page 481 and 482: LARGE DIAMETER BORING HEADS ROUGH B
Page 483 and 484: LARGE DIAMETER BORING HEADS EWN/EWE
Page 485 and 486: LARGE DIAMETER BORING HEADS FINE BO
Page 487 and 488: LARGE DIAMETER BORING HEADS O.D. TU
Page 489 and 490: LARGE DIAMETER BORING TOOLS ROUGH A
Page 491 and 492: LARGE DIAMETER BORING HEADS Insert
Page 493 and 494: LARGE DIAMETER BORING TOOLS SAFETY
Page 495 and 496: LARGE DIAMETER BORING HEADS SERIES
Page 497 and 498: CHAMFER RINGS L1 L2 øB CKB Size
Page 499 and 500: SPECIAL TOOLS SPECIAL TOOL ACCESSOR
Page 501 and 502: ACCESSORIES FIXED SHELF MOUNT CARTR
Page 503 and 504: SPECIAL CK SHANKS NMTB—CKB SHANKS
Page 505 and 506: SPECIAL CK SHANKS B.4 LARGE DIAMETE
Page 507 and 508: INDEXABLE INSERTS 508-527 APPLICATI
Page 509 and 510: INDEXABLE INSERTS ISO CODE for Inse
Page 511 and 512: R INDEXABLE INSERTS INSERTS FOR FI
Page 513 and 514: INDEXABLE INSERTS INSERTS FOR FINE
Page 515 and 516: INDEXABLE INSERTS INSERTS FOR FINE
Page 517 and 518: 80º INDEXABLE INSERTS INSERTS FOR
Page 519 and 520: 80º INDEXABLE INSERTS INSERTS FOR
Page 521 and 522: INDEXABLE INSERTS CBN/PCD INSERTS F
Page 523: INDEXABLE INSERTS INSERTS FOR ROUGH
Page 527 and 528: INDEXABLE INSERTS WRENCHES FOR INSE
Page 529 and 530: DRILLS 530-541 INDEXABLE INSERT DRI
Page 531 and 532: DRILLS SERIES 337 INSERT DRILL •
Page 533 and 534: DRILLS INDEXABLE INSERT DRILL—SER
Page 535 and 536: DRILLS INDEXABLE INSERT DRILL—SER
Page 537 and 538: DRILLS INDEXABLE INSERT DRILL—CUT
Page 539 and 540: DRILLS OFF-AXIS USE OF INDEXABLE IN
Page 541 and 542: DRILLS SPADE DRILL—APPLICATION GU
Page 543 and 544: INDEXABLE END MILLS FULLCUT MILL—
Page 549 and 550: INDEXABLE END MILLS CUTTING DATA FU
Page 561 and 562: EXCHANGEABLE HEAD MILLING TOOLS CON
Page 567 and 568: FACE MILLS Perpendicularity and Bea
Page 569 and 570: FACE MILLS SPEED FINISHER INSERTS .
Page 571 and 572: FACE MILLS SURFACE MILL INSERTS øD
Page 573 and 574: CHAMFER MILLS C-CUTTER MINI—SINGL
Page 575 and 576:
CHAMFER MILLS C-CUTTER MINI—BOLT
Page 577 and 578:
CHAMFER MILLS C-CUTTER MINI INSERTS
Page 579 and 580:
CHAMFER MILLS C-CUTTER—CKB TYPE C
Page 581 and 582:
CHAMFER MILLS C-CUTTER APPLICATION
Page 583 and 584:
CHAMFER MILLS C-CENTERING CUTTER A
Page 585 and 586:
CHAMFER MILLS C-CUTTER BOY Ideal fo
Page 587 and 588:
RADIUS MILLS R-CUTTER—FRONT & BAC
Page 589 and 590:
RADIUS MILLS R-CUTTER INSERTS Type
Page 591 and 592:
BACK COUNTERBORING TOOLS BF-CUTTER
Page 593 and 594:
GROOVE MILLING TOOLS BLANK INSERTS
Page 595 and 596:
MEASURING INSTRUMENTS 596-614 POINT
Page 597 and 598:
MEASURING INSTRUMENTS POINT MASTER
Page 599 and 600:
MEASURING INSTRUMENTS POINT MASTER
Page 601 and 602:
601 D.1 ACCESSORIES
Page 603 and 604:
MEASURING INSTRUMENTS BASE MASTER R
Page 605 and 606:
MEASURING INSTRUMENTS 3D MASTER RED
Page 607 and 608:
MEASURING INSTRUMENTS DYNA FORCE Ma
Page 609 and 610:
MEASURING INSTRUMENTS MEASUREMENT M
Page 611 and 612:
MEASURING INSTRUMENTS LEVEL MASTER
Page 613 and 614:
MEASURING INSTRUMENTS TYPE MU/FS
Page 615 and 616:
TOOL ASSEMBLY DEVICES TOOL PRO The
Page 617 and 618:
TOOL ASSEMBLY DEVICES TOOLING MATE
Page 619 and 620:
TOOL ASSEMBLY DEVICES TORQUE FIT To
Page 621 and 622:
CLEANERS SPINDLE CLEANERS The unbea
Page 623 and 624:
CLEANERS T-SLOT CLEAN Improve your
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BIG KAISER High Performance Tooling Solutions 2018-2019

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