BIG KAISER High Performance Tooling Solutions 2018-2019

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DRILLS INDEXABLE INSERT DRILL—SERIES 337 INSERTS WP 337-1 90º 14º .250 .094 10.694.123 10.694.807 Catalog Number Designation Rake Angle Grade 10.655.910 WP 337-1 16/20 15º TNP11 10.655.911 WP 337-1 16/20 15º TNP12 10.655.912 WP 337-1 16/20 15º TNP16 10.655.913 WP 337-1 16/20 15º C2P WP 337-2 90º 14º .307 .125 10.694.130 10.694.807 Catalog Number Designation Rake Angle Grade 10.655.920 WP 337-2 21/25 15º TNP11 10.655.921 WP 337-2 21/25 15º TNP12 10.655.922 WP 337-2 21/25 15º TNP16 10.655.923 WP 337-2 21/25 15º C2P WP 337-3 96º 11º .375 .156 10.694.136 10.694.810 Catalog Number Designation Rake Angle Grade 10.655.930 WP 337-3 26/30 15º TNP11 10.655.931 WP 337-3 26/30 15º TNP12 10.655.932 WP 337-3 26/30 15º TNP16 10.655.933 WP 337-3 26/30 15º C2P CUTTING TOOLS C.1 536
DRILLS INDEXABLE INSERT DRILL—CUTTING DATA Cutting Speed SFM Feed IPR Material Coolant Delivery Drill Diameter Flood Through Tool ≤ø.812 ø.845-1.000 ø1.031-1.188 ø1.219-1.688 ø1.750 & Over Carbon Steel 10XX-15XX, 1018, 1212, 1551 250-400 575-800 .0020 .0040 .0050 .006 .0080 Alloy Steel 21XX-92XX, 4130, 4340, 8620 230-350 550-700 .0020 .0040 .0050 .006 .0080 300 Series Stainless Steel 304, 316, 17-4Ph 230-350 450-580 .0025 .0030 .0035 .004 .0045 400 Series Stainless Steel 410, 430 230-350 490-620 .0025 .0030 .0035 .004 .0045 Grey Cast Iron 250-360 600-750 .0040 .0055 .0060 .007 .0080 Ductile/Nodular Cast Iron 230-270 460-590 .0040 .0055 .0060 .007 .0080 Aluminum & Non-Ferrous 325-400 650-1150 .0060 .0085 .0085 .010 .0120 K VALUES Cutting Speed: SFM x 3.82 RPM = Drill ø Feed Rate: IPM = RPM x IPR Carbon Steel Alloy Steel Stainless Steel Grey Cast Iron Ductile/Nodular Cast Iron Aluminum & Non-Ferrous 1.6 1.3 1 1.7 1.5 3.4 hP= (.785)(D 2 )(RPM)(IPR) K HORSE POWER REQUIREMENTS THRUST REQUIREMENTS 45 40 BASED ON DRILLING 1018 STEEL @ 700 SFM 2000 1800 BASED ON DRILLING 1018 STEEL Horse Power 35 30 25 20 15 10 5 .008"/rev .006"/rev .004"/rev .002"/rev Lbs. Force 1600 1400 1200 1000 800 600 400 .008"/rev .006"/rev .004"/rev .002"/rev ¾" 1" 1¼" 1½" 1¾" 2" 2¼" 2½" 2¾" 3" Drill Diameter 200 ¾" 1" 1¼" 1½" 1¾" 2" 2¼" 2½" 2¾" 3" Drill Diameter COOLANT REQUIREMENTS* COOLANT VOLUME* Minimum Coolant Pressure (PSI) 75 60 45 30 15 GPM 25 20 15 10 5 Flood Coolant Allowed D 2x 3x Drill Depth Coolant Through Drill Required 1" 2" 3" Drill Diameter *For coolant requirements and coolant volume, add 10-20% for vertical drilling operations CAUTION ! A disc is generated during through-boring operations. In case of rotating workpieces, there is an accident hazard due to the development of centrifugal force. Therefore, always work with safety guards. C.1 CUTTING TOOLS 537
Page 1 and 2:
HIGH PERFORMANCE TOOLING SOLUTIONS
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BCV/CV SHANKS BBT/BT SHANKS HSK SHA
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INDEX BASIC ARBORS BASIC ARBORS BAS
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INDEX LARGE DIAMETER BORING INDEXAB
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INDEX MEASURING INSTRUMENTS MEASURI
Page 11 and 12:
BIG-PLUS ® OVERVIEW Improvement of
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BIG CAPTO OVERVIEW BIG CAPTO ISO 26
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CK/CKB/CKN TOOLING SYSTEM OVERVIEW
Page 17 and 18:
COLLET CHUCK PROGRAM OVERVIEW Colle
Page 19 and 20:
R MEGA NEW BABY CHUCK OVERVIEW R CL
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R MEGA E CHUCK OVERVIEW R CLAMPING
Page 23 and 24:
R MEGA PERFECT GRIP OVERVIEW MEGA P
Page 25 and 26:
R NEW Hi-POWER MILLING CHUCK OVERVI
Page 27 and 28:
Meets Diverse Machining Application
Page 29 and 30:
MEGA SYNCHRO TAPPING HOLDER OVERVIE
Page 31 and 32:
CK BORING SYSTEM TWIN CUTTERS OVERV
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CK FINISH BORING SYSTEM SERIES 310
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CK BORING SYSTEM OD TURNING OVERVIE
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R SMART DAMPER MILLING Integrated D
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R TURNING TOOLS 90º RIGHT ANGLE ST
Page 41 and 42:
ANGLE HEAD OVERVIEW A Wide Range of
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R AIR POWER SPINDLE OVERVIEW AIR PO
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R DYNA TEST OVERVIEW DYNA TEST STAT
Page 47 and 48:
COMPACT SENSOR SERIES OVERVIEW Quic
Page 49 and 50:
FULLCUT MILL OVERVIEW Application E
Page 51 and 52:
FULLCUT MILL ARBOR TYPE & SURFACE M
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C-CUTTER OVERVIEW Chamfering Tool H
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C-CUTTER BOY & BF CUTTER OVERVIEW C
Page 57 and 58:
COLLET CHUCKS 58-62 MEGA MICRO CHUC
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COLLET CHUCKS MEGA NEW BABY CHUCK C
Page 61 and 62:
COLLET CHUCKS MEGA ER GRIP CLAMPING
Page 63 and 64:
MILLING CHUCKS MEGA DOUBLE POWER CH
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MILLING CHUCKS MEGA PERFECT GRIP BC
Page 67 and 68:
MILLING CHUCKS NEW Hi-POWER MILLING
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ød øD øD2 øD1 HYDRAULIC CHUCKS
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BASIC ARBOR SHRINK FIT HOLDER CLAMP
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BASIC ARBORS Catalog Number BCV50-S
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BASIC ARBORS HIGH RIGIDITY SHELL MI
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BASIC ARBORS SMART DAMPER MILLING
Page 79 and 80:
TAP HOLDERS MEGA SYNCHRO TAPPING HO
Page 81 and 82:
MODULAR HOLDERS Catalog Number Refe
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MODULAR HOLDERS CKB SHANKS—WITH F
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MODULAR HOLDERS ABS SHANKS L A.1 BC
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ANGLE HEADS AG90 NBS TYPE CLAMPING
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ANGLE HEADS Catalog Number BCV50-AG
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ANGLE HEADS AG90 SLENDER DRIVE CLAM
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ANGLE HEADS AG90 HMC TYPE For Heavy
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ANGLE HEADS AGU30 TYPE CLAMPING RAN
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SPEED INCREASERS AIR POWER SPINDLE
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99 A.1 BCV/CV
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COOLANT INDUCERS Hi-JET HOLDER—TG
Page 103 and 104:
ACCESSORIES DYNA TEST Helps identif
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105 A.1 BCV/CV
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COLLET CHUCKS 108-117 MEGA MICRO CH
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COLLET CHUCKS MEGA MICRO CHUCK CLAM
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COLLET CHUCKS Catalog Number ød ø
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Page 115 and 116:
Page 117 and 118:
COLLET CHUCKS Catalog Number BBT40-
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MILLING CHUCKS Catalog Number Fig.
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MILLING CHUCKS CYLINDRICAL SHANK WI
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MILLING CHUCKS Catalog Number Fig.
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HYDRAULIC CHUCKS Catalog Number Fig
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Page 129 and 130:
Page 131 and 132:
HYDRAULIC CHUCKS JET COOLANT TYPE C
Page 133 and 134:
BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS SIDE CUTTER ARBOR CLAM
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BASIC ARBORS BIG-PLUS ® Taper Cata
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Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
MODULAR HOLDERS Catalog Number Fig.
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MODULAR HOLDERS BIG KOMET ABS SHANK
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Page 151 and 152:
ANGLE HEADS Catalog Number ød øE
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Page 155 and 156:
Page 157 and 158:
Page 159 and 160:
SPINDLE SPEEDERS AIR POWER SPINDLE
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161 A.2 BBT/BT
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COOLANT INDUCERS Hi-JET HOLDER—TG
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PULLSTUD BOLTS PULLSTUD WRENCHES W
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ACCESSORIES ATC ALIGNMENT TOOL For
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HSK-A COLLET CHUCKS 170-179 MEGA MI
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COLLET CHUCK MEGA MICRO CHUCK CLAMP
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COLLET CHUCK Catalog Number ød øD
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Page 177 and 178:
Page 179 and 180:
Page 181 and 182:
MILLING CHUCK MEGA PERFECT GRIP COO
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MILLING CHUCK NEW Hi-POWER MILLING
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HYDRAULIC CHUCK JET COOLANT TYPE CL
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HYDRAULIC CHUCK Catalog Number Fig.
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BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS END MILL HOLDER CLAMPI
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BASIC ARBORS Catalog Number HSK-A10
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Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
ANGLE HEADS Catalog Number ød øE
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Page 207 and 208:
Page 209 and 210:
Page 211 and 212:
SPINDLE SPEEDERS AIR POWER SPINDLE
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Page 215 and 216:
COLLET CHUCKS Catalog Number Fig.
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HYDRAULIC CHUCKS SUPER SLIM CLAMPIN
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MODULAR HOLDERS CKB SHANK Symmetric
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Page 223 and 224:
COLLET CHUCKS MEGA E CHUCK CLAMPING
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HYDRAULIC CHUCKS SUPER SLIM TYPE CL
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MODULAR HOLDERS CKB SHANK COOLANT T
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TEST BAR DYNA TEST Helps identify p
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COLLET CHUCKS 234-243 MEGA MICRO CH
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ROTATING TOOL SYSTEM CHART Tap Mega
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Page 237 and 238:
Page 239 and 240:
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
MILLING CHUCKS Catalog Number ød
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MILLING CHUCKS NEW Hi-POWER MILLING
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HYDRAULIC CHUCKS Catalog Number ød
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BASIC ARBORS SIDE LOCK ENDMILL HOLD
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BASIC ARBORS EXTENSION BIG CAPTO L
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BASIC ARBORS Catalog Number Fig. ø
Page 257 and 258:
MODULAR HOLDERS CKB SHANK COOLANT
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ACCESSORIES DYNA TEST Helps identif
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BASIC ARBORS 262-264 EXTENSIONS & R
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BASIC ARBORS REDUCTIONS COOLANT CK
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Page 267 and 268:
Page 269 and 270:
ADAPTERS For End Mills L CK No. L3
Page 271 and 272:
ADAPTERS For Universal Drill Chucks
Page 273 and 274:
ACCESSORIES BLANK BAR Hardened & Gr
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CYLINDRICAL SHANKS COLLET CHUCKS 27
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277 A.6 CYLINDRICAL & N/C LATHE
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Page 281 and 282:
HYDRAULIC CHUCKS CLAMPING RANGE: ø
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BASIC ARBORS SHRINK CHUCK SLIM CLAM
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Page 289 and 290:
289 A.6 CYLINDRICAL & N/C LATHE
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Page 293 and 294:
Page 295 and 296:
ACCESSORIES CENTERING HOLDER FOR LA
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ACCESSORIES CENTERING TOOL FOR SMAL
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BCV SHANKS 300-305 TURNING TOOLS BC
Page 301 and 302:
TURNING TOOLS BCV SYSTEM S TYPE BAS
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A L1 TURNING TOOLS SQUARE HOLDER—
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TURNING TOOLS BSL SPARE PARTS—BCV
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TURNING TOOLS BBT SYSTEM ø1.969 S
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TURNING TOOLS SQUARE HOLDER—BBT F
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TURNING TOOLS BSL SPARE PARTS—BBT
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TURNING TOOLS HSK SYSTEM (ISO 12164
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TURNING TOOLS SQUARE HOLDER—HSK-T
Page 317 and 318:
TURNING TOOLS BSL SPARE PARTS—HSK
Page 319 and 320:
TURNING TOOLS BIG CAPTO SYSTEM MONO
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TURNING TOOLS INTEGRAL MODEL—BIG
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TURNING TOOLS SQUARE HOLDER—BIG C
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TURNING TOOLS BSL SPARE PARTS—BIG
Page 327 and 328:
ACCESSORIES SELECTION GUIDE Enterin
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ACCESSORIES CARTRIDGES—90º TYPE
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ACCESSORIES CLAMP SCREW SET For Typ
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MEGA MICRO CHUCK MEGA E CHUCK HYDRA
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COLLETS MEGA 8S Catalog Number Clam
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COLLET CASES & CLEANERS COLLET CASE
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COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
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COLLET SETS & CASES COLLET SET For
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COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
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345 A.8 TOOL HOLDER ACCESSORIES
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NUTS MEGA 16N MEGA 20N Catalog Numb
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NUTS NBC16 NBC20 Catalog Number L1
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ACCESSORIES COLLET EJECTOR Easily a
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COLLETS MEGA ER25 MEGA ER32 Catalog
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NUTS A Variety of Nuts are Availabl
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NUTS & NUT ACCESSORIES Catalog Numb
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NUTS MEGA E NUT L Catalog Number ø
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COLLETS Straight Collet Selection G
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COLLETS & O-RINGS SLENDER DRIVE COL
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COLLETS OCA COLLETS Reduction sleev
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WRENCHES SPANNER WRENCH For NEW HI-
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TORQUE WRENCHES MEGA TORQUE WRENCH
Page 371 and 372:
CLEANERS WIPER CLEANER Perfect for
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SCREWS GRIP BAR For HYDRAULIC CHUCK
Page 375 and 376:
TAP HOLDERS MGT 20—INCH STYLE (ø
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TAP HOLDERS MGT20—METRIC STYLE (
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TAP HOLDERS MGT12—METRIC STYLE (
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TAP HOLDERS MGT SET SCREW Secures t
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TAP HOLDERS ADJUST SCREW Aids Easy
Page 385 and 386:
STOP BLOCKS SET UP INFORMATION Prep
Page 387 and 388:
LOCATING PIN SET UP INFORMATION Pre
Page 389 and 390:
SCREWS & BOLTS ADJUSTING SCREW Cata
Page 391 and 392:
SCREWS & BOLTS CK LOCKING SCREWS L
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ROUGH BORING HEADS 394-411 ROUGH BO
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ROUGH BORING HEADS MW ROUGH BORING
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ROUGH BORING HEADS SERIES 319 SW RA
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ROUGH BORING HEADS SMART DAMPER BOR
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ROUGH BORING HEADS SERIES 319 SW CH
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ROUGH BORING HEADS FACE GROOVING HO
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ROUGH BORING HEADS SPARE PARTS —
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ROUGH BORING HEADS CKB HEAVY METAL
Page 409 and 410:
ROUGH BORING HEADS CC..16 (5/8" I.C
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ROUGH BORING HEADS ROUGH BORING TRO
Page 413 and 414:
FINE BORING HEADS 414-450 FINE BORI
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B.2 FINE BORING Download on the GET
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FINE BORING HEADS EWN 2-152 FINE BO
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FINE BORING HEADS ø4mm ø4mm 1.18
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FINE BORING HEADS ADJUSTABLE TOOL H
Page 423 and 424:
FINE BORING HEADS 5.00 M6 ø11mm ø
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FINE BORING HEADS BACK BORING CATAL
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FINE BORING HEADS FACE GROOVING HOL
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FINE BORING HEADS SERIES 112 BORING
Page 431 and 432:
FINE BORING HEADS EWN 2-32E FINE BO
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FINE BORING HEADS ø4mm 1.18 .35 ø
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Page 437 and 438:
FINE BORING HEADS FIXED TOOL HOLDER
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Page 441 and 442:
FINE BORING HEADS .906 FIXED TOOL H
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FINE BORING HEADS EWN 04-7E Fine Bo
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FINE BORING HEADS 7 8 9 10 1 2 3 4
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FINE BORING HEADS SERIES 112—INSE
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FINE BORING HEADS SERIES 112 EWN 2-
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451 B.2 FINE BORING
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FINE BORING HEADS 454-475 OVERVIEW
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FINE BORING HEADS EWE DIGITAL FINE
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FINE BORING HEADS EWN BIG CAPTO FIN
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FINE BORING HEADS SMART DAMPER BORI
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FINE BORING HEADS SERIES 310—INSE
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FINE BORING HEADS SERIES 310—FACE
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FINE BORING HEADS SERIES 309 EWB-UP
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FINE BORING HEADS EWB-AL BALANCED F
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FINE BORING HEADS HYDRAULIC CHUCKS
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FINE BORING HEADS FINISH BORING TRO
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FINE BORING HEADS FINISH BORING INS
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FINE BORING HEADS SERIES 309 EWB-UP
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LARGE DIAMETER BORING HEADS 478-504
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LARGE DIAMETER BORING HEADS SERIES
Page 481 and 482:
LARGE DIAMETER BORING HEADS ROUGH B
Page 483 and 484:
LARGE DIAMETER BORING HEADS EWN/EWE
Page 485 and 486: LARGE DIAMETER BORING HEADS FINE BO
Page 487 and 488: LARGE DIAMETER BORING HEADS O.D. TU
Page 489 and 490: LARGE DIAMETER BORING TOOLS ROUGH A
Page 491 and 492: LARGE DIAMETER BORING HEADS Insert
Page 493 and 494: LARGE DIAMETER BORING TOOLS SAFETY
Page 495 and 496: LARGE DIAMETER BORING HEADS SERIES
Page 497 and 498: CHAMFER RINGS L1 L2 øB CKB Size
Page 499 and 500: SPECIAL TOOLS SPECIAL TOOL ACCESSOR
Page 501 and 502: ACCESSORIES FIXED SHELF MOUNT CARTR
Page 503 and 504: SPECIAL CK SHANKS NMTB—CKB SHANKS
Page 505 and 506: SPECIAL CK SHANKS B.4 LARGE DIAMETE
Page 507 and 508: INDEXABLE INSERTS 508-527 APPLICATI
Page 509 and 510: INDEXABLE INSERTS ISO CODE for Inse
Page 511 and 512: R INDEXABLE INSERTS INSERTS FOR FI
Page 513 and 514: INDEXABLE INSERTS INSERTS FOR FINE
Page 515 and 516: INDEXABLE INSERTS INSERTS FOR FINE
Page 517 and 518: 80º INDEXABLE INSERTS INSERTS FOR
Page 519 and 520: 80º INDEXABLE INSERTS INSERTS FOR
Page 521 and 522: INDEXABLE INSERTS CBN/PCD INSERTS F
Page 523 and 524: INDEXABLE INSERTS INSERTS FOR ROUGH
Page 525 and 526: INDEXABLE INSERTS CLAMP SCREWS & WR
Page 527 and 528: INDEXABLE INSERTS WRENCHES FOR INSE
Page 529 and 530: DRILLS 530-541 INDEXABLE INSERT DRI
Page 531 and 532: DRILLS SERIES 337 INSERT DRILL •
Page 533 and 534: DRILLS INDEXABLE INSERT DRILL—SER
Page 535: DRILLS INDEXABLE INSERT DRILL—SER
Page 539 and 540: DRILLS OFF-AXIS USE OF INDEXABLE IN
Page 541 and 542: DRILLS SPADE DRILL—APPLICATION GU
Page 543 and 544: INDEXABLE END MILLS FULLCUT MILL—
Page 549 and 550: INDEXABLE END MILLS CUTTING DATA FU
Page 561 and 562: EXCHANGEABLE HEAD MILLING TOOLS CON
Page 567 and 568: FACE MILLS Perpendicularity and Bea
Page 569 and 570: FACE MILLS SPEED FINISHER INSERTS .
Page 571 and 572: FACE MILLS SURFACE MILL INSERTS øD
Page 573 and 574: CHAMFER MILLS C-CUTTER MINI—SINGL
Page 575 and 576: CHAMFER MILLS C-CUTTER MINI—BOLT
Page 577 and 578: CHAMFER MILLS C-CUTTER MINI INSERTS
Page 579 and 580: CHAMFER MILLS C-CUTTER—CKB TYPE C
Page 581 and 582: CHAMFER MILLS C-CUTTER APPLICATION
Page 583 and 584: CHAMFER MILLS C-CENTERING CUTTER A
Page 585 and 586: CHAMFER MILLS C-CUTTER BOY Ideal fo
Page 587 and 588:
RADIUS MILLS R-CUTTER—FRONT & BAC
Page 589 and 590:
RADIUS MILLS R-CUTTER INSERTS Type
Page 591 and 592:
BACK COUNTERBORING TOOLS BF-CUTTER
Page 593 and 594:
GROOVE MILLING TOOLS BLANK INSERTS
Page 595 and 596:
MEASURING INSTRUMENTS 596-614 POINT
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MEASURING INSTRUMENTS POINT MASTER
Page 599 and 600:
MEASURING INSTRUMENTS POINT MASTER
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601 D.1 ACCESSORIES
Page 603 and 604:
MEASURING INSTRUMENTS BASE MASTER R
Page 605 and 606:
MEASURING INSTRUMENTS 3D MASTER RED
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MEASURING INSTRUMENTS DYNA FORCE Ma
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MEASURING INSTRUMENTS MEASUREMENT M
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MEASURING INSTRUMENTS LEVEL MASTER
Page 613 and 614:
MEASURING INSTRUMENTS TYPE MU/FS
Page 615 and 616:
TOOL ASSEMBLY DEVICES TOOL PRO The
Page 617 and 618:
TOOL ASSEMBLY DEVICES TOOLING MATE
Page 619 and 620:
TOOL ASSEMBLY DEVICES TORQUE FIT To
Page 621 and 622:
CLEANERS SPINDLE CLEANERS The unbea
Page 623 and 624:
CLEANERS T-SLOT CLEAN Improve your
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BIG KAISER High Performance Tooling Solutions 2018-2019

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