BIG KAISER High Performance Tooling Solutions 2018-2019
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BIG KAISER High Performance Tooling Solutions 2018-2019

BIG KAISER High-Performance Tooling Solutions Catalog - Tool Holders, Boring Tools, Cutting Tools & Accessories

BIG KAISER High-Performance Tooling Solutions Catalog - Tool Holders, Boring Tools, Cutting Tools & Accessories

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FINE BORING HEADS<br />

FINISH BORING INSERT SELECTION & CUTTING DATA<br />

Recommended Under Optimal Conditions<br />

• Length to diameter ratio less than 4:1<br />

• Rigid fixture and workpiece<br />

• Good machine spindle<br />

• Setup not chatter prone<br />

• Insert holder Size 1 (EWN)<br />

B.3<br />

FINE BORING<br />

Material<br />

Mild, Low-Carbon Steel<br />

10xx-15xx<br />

1018,1020,1551, A36<br />

<strong>High</strong> Carbon Alloy Steel<br />

23xx-92xx, Tool Steel<br />

4140, 4340, 8620<br />

300 Stainless Steel<br />

Austenitic<br />

303, 304, 316, 17-4ph<br />

400 Stainless Steel<br />

Martensitic<br />

403, 410, 416, 430<br />

Grey Cast Iron<br />

Malleable<br />

Class 20, 30<br />

Insert<br />

Radius<br />

Insert Type & Size<br />

TP..07 TC..11 CC..06 CC..09<br />

Stock Allow.<br />

On Dia.<br />

Feed (IPR)<br />

.008 10.651.802 11.656.352 11.654.856 — .008-.012 .0020<br />

.016 10.651.702 11.655.322 11.654.865 11.654.959 .016-.020 .0040<br />

.031 — 11.655.332 11.654.867 11.654.960 .024-.040 .0060<br />

.008 10.651.802 11.656.352 11.654.856 — .008-.012 .0020<br />

.016 10.651.702 11.655.322 11.654.865 11.654.959 .016-.020 .0040<br />

.031 — 11.655.332 11.654.867 11.654.960 .024-.040 .0060<br />

.008 10.651.802 11.656.352 11.654.856 — .008-.012 .0020<br />

.016 10.651.702 11.655.322 11.654.865 11.654.959 .016-.020 .0040<br />

.031 — 11.655.332 11.654.867 11.654.960 .024-.040 .0060<br />

.008 10.651.802 11.656.352 11.654.856 — .008-.012 .0020<br />

.016 10.651.702 11.655.322 11.654.865 11.654.959 .016-.020 .0040<br />

.031 — 11.655.332 11.654.867 11.654.960 .024-.040 .0060<br />

.008 — 10.655.373 11.654.840 — .008-.012 .0020<br />

.012 10.651.735 — — — .010-.014 .0030<br />

.016 — 10.655.383 11.654.850 11.654.940 .016-.020 .0040<br />

.031 — 10.655.393 11.654.860 11.654.952 .024-.050 .0060<br />

Speed<br />

(SFM)<br />

1000-1450<br />

800-1100<br />

550-800<br />

650-875<br />

650-1000<br />

CBN-CH, CBN-CHN — 11.938.872 11.938.833 11.938.835 11.938.838 .008-.016 .0030 1500-2000<br />

Silicon Nitride Si3N4 — — — 11.654.841 11.654.951 .016-.026 .0050 1000-1200<br />

Cast Iron<br />

Ductile/Nodular/Chilled<br />

<strong>High</strong> Temp. Alloys<br />

Titanium, Inconel, Monel<br />

Copper Alloys<br />

Brass, Bronze<br />

Aluminum/Magnesium<br />

6061, 7075<br />

Aluminum/Magnesium<br />

6061, 7075 PCD Inserts<br />

Hardened Steel<br />

Min. 50HRc<br />

CBN Inserts<br />

.008 — 10.655.301 11.654.840 — .008-.012 .0020<br />

.012 10.651.632 — — — .010-.014 .0030<br />

.016 — 10.655.302 11.654.850 11.654.940 .016-.020 .0040<br />

.031 — 10.655.303 11.654.860 11.654.952 .024-.040 .0060<br />

.008 10.651.837 10.655.379 — — .006-.010 .0015<br />

.012 10.651.737 — — — .008-.012 .0020<br />

.016 — 10.655.389 11.654.868 11.654.968 .012-.016 .0020<br />

.031 — 10.655.399 11.654.869 11.654.969 .018-.032 .0030<br />

.008 — 11.655.315 — — .008-.012 .0020<br />

.012 10.651.623 — — — .010-.014 .0030<br />

.016 — 11.655.325 11.654.858 11.654.957 .016-.020 .0040<br />

.031 — 11.655.335 11.654.864 11.654.958 .024-.050 .0060<br />

.008 10.651.825 10.655.378 10.654.877 — .008-.012 .0020<br />

.016 10.651.725 10.655.387 10.654.888 10.654.977 .016-.020 .0040<br />

.031 11.651.923 10.655.397 10.654.898 10.654.987 .024-.040 .0060<br />

.008 — 11.938.861 11.938.847 — .008-.012 .0020<br />

.012 10.938.840 — — — .010-.014 .0030<br />

.016 — 10.938.841 11.938.842 11.938.843 .016-.020 .0040<br />

.031 11.938.830 11.938.860 — 11.938.851 .024-.050 .0060<br />

.008 — — — — .004-.008 .0010<br />

.012 10.938.837 — — — .004-.008 .0010<br />

.016 — 10.938.834 11.938.835 11.938.838 .005-.010 .0015<br />

0.031 — 10.938.865 — — .006-.012 .0020<br />

375-625<br />

200-325<br />

1100-1800<br />

1200-1600<br />

2000-4000<br />

200-300<br />

All cutting data without guarantee Cutting Speed: Feed Rate:<br />

SFM x 3.82<br />

IPM = RPM x IPR<br />

RPM =<br />

Bore ø<br />

472

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