BIG KAISER High Performance Tooling Solutions 2018-2019

ROUGH BORING HEADS
INSERT SELECTION & CUTTING DATA
Recommended Inserts & Cutting Data for Rough Boring Under Optimal Conditions
• Rigid fixturing and workpiece
• Good machine spindle with adequate hp and thrust
• Setup not chatter prone
CC..06 (1/4" I.C.) CC..09 (3/8" I.C.) CC..12 (1/2" I.C.)
Material
Nose
Radius
Catalog
Number
Balanced
Cutting
Feed
(IPR)
Max ø
D.O.C.
Step
Cutting
Feed
(IPR)
Max ø
D.O.C.
Catalog
Number
Balanced
Cutting
Feed
(IPR)
Max ø
D.O.C.
Step
Cutting
Feed
(IPR)
Max ø
D.O.C.
Catalog
Number
Balanced
Cutting
Feed
(IPR)
Max ø
D.O.C.
Step
Cutting
Feed
(IPR)
Max ø
D.O.C.
Mild Steels
10XX-15XX 1018,
1020, 1551
High Carbon Alloy
Steels 23XX-92XX
4130, 4340, 8620
.016 11.654.850 .012 .200 .006 .300 11.654.940 .014 .300 .008 .500 11.654.993 .014 .350 .008 .600
.031 11.654.860 .014 .200 .007 .300 11.654.952 .018 .300 .010 .500 11.654.990 .020 .400 .012 .800
.016 11.654.850 .010 .200 .005 .300 11.654.940 .012 .300 .006 .500 11.654.993 .012 .350 .008 .600
.031 11.654.860 .012 .200 .006 .300 11.654.952 .016 .300 .008 .500 11.654.990 .018 .400 .012 .800
B.1
ROUGH BORING
300 Series
Stainless Steel
304, 316, 17-4ph
400 Series
Stainless Steel
Martensitic
Grey Cast Iron
Class 30
Ductile/Nodular
Cast Iron
High Temp. Alloys
Titanium, Inconel,
Monel, etc.
.016 11.654.853 .010 .170 .005 .250 11.654.943 .012 .250 .006 .450 — — — — —
.031 11.654.869 .012 .170 .006 .250 11.654.953 .016 .250 .008 .450 11.654.983 .018 .325 .010 .600
.016 11.654.850 .010 .200 .005 .300 11.654.940 .012 .300 .006 .500 11.654.993 .012 .350 .008 .600
.031 11.654.860 .012 .200 .006 .300 11.654.952 .016 .300 .008 .500 11.654.990 .018 .400 .012 .800
.016 11.654.850 .012 .250 .006 .400 11.654.940 .014 .400 .008 .750 11.654.993 .014 .500 .008 .800
.031 11.654.850 .014 .250 .007 .400 11.654.952 .018 .400 .010 .750 11.654.990 .020 .600 .012 1.00
.016 11.654.850 .010 .225 .005 .350 11.654.940 .012 .350 .006 .625 11.654.993 .012 .450 .008 .700
.031 11.654.860 .012 .225 .006 .350 11.654.952 .016 .350 .008 .625 11.654.990 .018 .500 .012 .900
.016 11.654.868 .008 .140 .004 .200 11.654.968 .010 .180 .005 .350 — — — — —
.031 — — — — — 11.654.969 .012 .200 .006 .400 11.654.978 .014 .280 .007 .500
Brass and Bronze
Aluminum and
Non-Ferrous
.016 11.654.858 .012 .250 .006 .400 11.654.957 .014 .400 .008 .750 11.654.989 .014 .500 .008 .800
.031 11.654.864 .014 .250 .007 .400 11.654.958 .018 .400 .010 .750 11.654.991 .020 .600 .012 1.000
.016 10.654.888 .012 .300 .006 .500 10.654.977 .014 .500 .008 .900 10.654.995 .016 .550 .010 1.000
.031 11.654.898 .014 .300 .008 .500 10.654.987 .018 .500 .010 .900 10.654.992 .022 .650 .012 1.250
!
CAUTION
Maximum cutting speed: 4,000 SFM. All cutting data without guarantee.
Cutting Speed:
SFM x 3.82
RPM =
Bore ø
Feed Rate:
IPM = RPM x IPR
408