BIG KAISER High Performance Tooling Solutions 2018-2019

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CLEANERS CHIPFAN Chip & Coolant Fan! Fast, safe chip and coolant cleaning without stopping production. Your machine spindle spins the ChipFan blades to provide high volume air cleaning power. • Coolant through • 12,000 RPM Max • Safe, fast method of removing chips and coolant • Balanced integral design for high speed • Made from high strength aluminum with anodized coating for long life and durability • Quieter work environment MAX 12,000 RPM COOLANT THROUGH Catalog Number ST.750-CF125 DIMENSIONS Shank: ø.750" Blade: ø4.92" Length: 2.36" OPERATING INSTRUCTIONS • Use in enclosed machine centers • Install into a collet chuck • Rotation is clockwise • Optimum feed rate is 120-390 in/min ACCESSORIES D.1 622
CLEANERS T-SLOT CLEAN Improve your work safety environment and efficiency of table cleaning. Save the time required to clean T-Slots packed with chips. Coolant quickly removes heated swarf and helps to prevent thermal displacement of the machine. • Quick removal of chips from a machine • Faster table cleaning—a reduction of clean-up time • Volume control of heated chips—better machining precision • Three sizes of T-Slot widths are available to fit your machine table T-Slots Packed with Difficult to Remove Chips T-Slots Protected & Clear by T-Slot Clean REMOVAL PIN FOR EASY REMOVAL W 1,000mm / 400mm / 100mm STANDARD SET COST SAVING SET Type Catalog Number Width W Width Tol. (H12) Contents Type Catalog Number Width W Width Tol. (H12) Contents Metric TS14-S 14mm +0.18 TS18-S 18mm 0 TS22-S 22mm +0.21 0 400mm x 4 pcs. 100mm x 4 pcs. Metric TS14-10S 14mm +0.18 TS14-S x 10 sets TS18-10S 18mm 0 TS18-S x 10 sets TS22-10S 22mm +0.21 0 TS22-S x 10 sets • If necessary, cut to the length that you need • Removal pin is included • Contains 10 Standard Sets for cost savings LONG SET EXTRA LONG SET Type Catalog Number Width W Width Tol. (H12) Contents Type Catalog Number Width W Width Tol. (H12) Contents Metric TS18-400L-100P TS22-400L-100P 18mm 22mm +0.18 0 +0.21 0 400mm x 100 pcs. Metric TS18-1000L-10P TS22-1000L-10P 18mm 22mm +0.18 0 +0.21 0 1,000mm x 10 pcs. 623 D.1 ACCESSORIES
Page 1 and 2:
HIGH PERFORMANCE TOOLING SOLUTIONS
Page 3 and 4:
BCV/CV SHANKS BBT/BT SHANKS HSK SHA
Page 5 and 6:
INDEX BASIC ARBORS BASIC ARBORS BAS
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INDEX LARGE DIAMETER BORING INDEXAB
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INDEX MEASURING INSTRUMENTS MEASURI
Page 11 and 12:
BIG-PLUS ® OVERVIEW Improvement of
Page 13 and 14:
BIG CAPTO OVERVIEW BIG CAPTO ISO 26
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CK/CKB/CKN TOOLING SYSTEM OVERVIEW
Page 17 and 18:
COLLET CHUCK PROGRAM OVERVIEW Colle
Page 19 and 20:
R MEGA NEW BABY CHUCK OVERVIEW R CL
Page 21 and 22:
R MEGA E CHUCK OVERVIEW R CLAMPING
Page 23 and 24:
R MEGA PERFECT GRIP OVERVIEW MEGA P
Page 25 and 26:
R NEW Hi-POWER MILLING CHUCK OVERVI
Page 27 and 28:
Meets Diverse Machining Application
Page 29 and 30:
MEGA SYNCHRO TAPPING HOLDER OVERVIE
Page 31 and 32:
CK BORING SYSTEM TWIN CUTTERS OVERV
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CK FINISH BORING SYSTEM SERIES 310
Page 35 and 36:
CK BORING SYSTEM OD TURNING OVERVIE
Page 37 and 38:
R SMART DAMPER MILLING Integrated D
Page 39 and 40:
R TURNING TOOLS 90º RIGHT ANGLE ST
Page 41 and 42:
ANGLE HEAD OVERVIEW A Wide Range of
Page 43 and 44:
R AIR POWER SPINDLE OVERVIEW AIR PO
Page 45 and 46:
R DYNA TEST OVERVIEW DYNA TEST STAT
Page 47 and 48:
COMPACT SENSOR SERIES OVERVIEW Quic
Page 49 and 50:
FULLCUT MILL OVERVIEW Application E
Page 51 and 52:
FULLCUT MILL ARBOR TYPE & SURFACE M
Page 53 and 54:
C-CUTTER OVERVIEW Chamfering Tool H
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C-CUTTER BOY & BF CUTTER OVERVIEW C
Page 57 and 58:
COLLET CHUCKS 58-62 MEGA MICRO CHUC
Page 59 and 60:
COLLET CHUCKS MEGA NEW BABY CHUCK C
Page 61 and 62:
COLLET CHUCKS MEGA ER GRIP CLAMPING
Page 63 and 64:
MILLING CHUCKS MEGA DOUBLE POWER CH
Page 65 and 66:
MILLING CHUCKS MEGA PERFECT GRIP BC
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MILLING CHUCKS NEW Hi-POWER MILLING
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ød øD øD2 øD1 HYDRAULIC CHUCKS
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BASIC ARBOR SHRINK FIT HOLDER CLAMP
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BASIC ARBORS Catalog Number BCV50-S
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BASIC ARBORS HIGH RIGIDITY SHELL MI
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BASIC ARBORS SMART DAMPER MILLING
Page 79 and 80:
TAP HOLDERS MEGA SYNCHRO TAPPING HO
Page 81 and 82:
MODULAR HOLDERS Catalog Number Refe
Page 83 and 84:
MODULAR HOLDERS CKB SHANKS—WITH F
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MODULAR HOLDERS ABS SHANKS L A.1 BC
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ANGLE HEADS AG90 NBS TYPE CLAMPING
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ANGLE HEADS Catalog Number BCV50-AG
Page 91 and 92:
ANGLE HEADS AG90 SLENDER DRIVE CLAM
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ANGLE HEADS AG90 HMC TYPE For Heavy
Page 95 and 96:
ANGLE HEADS AGU30 TYPE CLAMPING RAN
Page 97 and 98:
SPEED INCREASERS AIR POWER SPINDLE
Page 99 and 100:
99 A.1 BCV/CV
Page 101 and 102:
COOLANT INDUCERS Hi-JET HOLDER—TG
Page 103 and 104:
ACCESSORIES DYNA TEST Helps identif
Page 105 and 106:
105 A.1 BCV/CV
Page 107 and 108:
COLLET CHUCKS 108-117 MEGA MICRO CH
Page 109 and 110:
COLLET CHUCKS MEGA MICRO CHUCK CLAM
Page 111 and 112:
COLLET CHUCKS Catalog Number ød ø
Page 113 and 114:
Page 115 and 116:
Page 117 and 118:
COLLET CHUCKS Catalog Number BBT40-
Page 119 and 120:
MILLING CHUCKS Catalog Number Fig.
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MILLING CHUCKS CYLINDRICAL SHANK WI
Page 123 and 124:
MILLING CHUCKS Catalog Number Fig.
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HYDRAULIC CHUCKS Catalog Number Fig
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Page 129 and 130:
Page 131 and 132:
HYDRAULIC CHUCKS JET COOLANT TYPE C
Page 133 and 134:
BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS SIDE CUTTER ARBOR CLAM
Page 137 and 138:
BASIC ARBORS BIG-PLUS ® Taper Cata
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Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
MODULAR HOLDERS Catalog Number Fig.
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MODULAR HOLDERS BIG KOMET ABS SHANK
Page 149 and 150:
Page 151 and 152:
ANGLE HEADS Catalog Number ød øE
Page 153 and 154:
Page 155 and 156:
Page 157 and 158:
Page 159 and 160:
SPINDLE SPEEDERS AIR POWER SPINDLE
Page 161 and 162:
161 A.2 BBT/BT
Page 163 and 164:
COOLANT INDUCERS Hi-JET HOLDER—TG
Page 165 and 166:
PULLSTUD BOLTS PULLSTUD WRENCHES W
Page 167 and 168:
ACCESSORIES ATC ALIGNMENT TOOL For
Page 169 and 170:
HSK-A COLLET CHUCKS 170-179 MEGA MI
Page 171 and 172:
COLLET CHUCK MEGA MICRO CHUCK CLAMP
Page 173 and 174:
COLLET CHUCK Catalog Number ød øD
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Page 177 and 178:
Page 179 and 180:
Page 181 and 182:
MILLING CHUCK MEGA PERFECT GRIP COO
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MILLING CHUCK NEW Hi-POWER MILLING
Page 185 and 186:
HYDRAULIC CHUCK JET COOLANT TYPE CL
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HYDRAULIC CHUCK Catalog Number Fig.
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BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS END MILL HOLDER CLAMPI
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BASIC ARBORS Catalog Number HSK-A10
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Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
ANGLE HEADS Catalog Number ød øE
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Page 207 and 208:
Page 209 and 210:
Page 211 and 212:
SPINDLE SPEEDERS AIR POWER SPINDLE
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Page 215 and 216:
COLLET CHUCKS Catalog Number Fig.
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HYDRAULIC CHUCKS SUPER SLIM CLAMPIN
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MODULAR HOLDERS CKB SHANK Symmetric
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Page 223 and 224:
COLLET CHUCKS MEGA E CHUCK CLAMPING
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HYDRAULIC CHUCKS SUPER SLIM TYPE CL
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MODULAR HOLDERS CKB SHANK COOLANT T
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TEST BAR DYNA TEST Helps identify p
Page 231 and 232:
COLLET CHUCKS 234-243 MEGA MICRO CH
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ROTATING TOOL SYSTEM CHART Tap Mega
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Page 237 and 238:
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Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
MILLING CHUCKS Catalog Number ød
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MILLING CHUCKS NEW Hi-POWER MILLING
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HYDRAULIC CHUCKS Catalog Number ød
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BASIC ARBORS SIDE LOCK ENDMILL HOLD
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BASIC ARBORS EXTENSION BIG CAPTO L
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BASIC ARBORS Catalog Number Fig. ø
Page 257 and 258:
MODULAR HOLDERS CKB SHANK COOLANT
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ACCESSORIES DYNA TEST Helps identif
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BASIC ARBORS 262-264 EXTENSIONS & R
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BASIC ARBORS REDUCTIONS COOLANT CK
Page 265 and 266:
Page 267 and 268:
Page 269 and 270:
ADAPTERS For End Mills L CK No. L3
Page 271 and 272:
ADAPTERS For Universal Drill Chucks
Page 273 and 274:
ACCESSORIES BLANK BAR Hardened & Gr
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CYLINDRICAL SHANKS COLLET CHUCKS 27
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277 A.6 CYLINDRICAL & N/C LATHE
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Page 281 and 282:
HYDRAULIC CHUCKS CLAMPING RANGE: ø
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BASIC ARBORS SHRINK CHUCK SLIM CLAM
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Page 287 and 288:
Page 289 and 290:
289 A.6 CYLINDRICAL & N/C LATHE
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Page 293 and 294:
Page 295 and 296:
ACCESSORIES CENTERING HOLDER FOR LA
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ACCESSORIES CENTERING TOOL FOR SMAL
Page 299 and 300:
BCV SHANKS 300-305 TURNING TOOLS BC
Page 301 and 302:
TURNING TOOLS BCV SYSTEM S TYPE BAS
Page 303 and 304:
A L1 TURNING TOOLS SQUARE HOLDER—
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TURNING TOOLS BSL SPARE PARTS—BCV
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TURNING TOOLS BBT SYSTEM ø1.969 S
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TURNING TOOLS SQUARE HOLDER—BBT F
Page 311 and 312:
TURNING TOOLS BSL SPARE PARTS—BBT
Page 313 and 314:
TURNING TOOLS HSK SYSTEM (ISO 12164
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TURNING TOOLS SQUARE HOLDER—HSK-T
Page 317 and 318:
TURNING TOOLS BSL SPARE PARTS—HSK
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TURNING TOOLS BIG CAPTO SYSTEM MONO
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TURNING TOOLS INTEGRAL MODEL—BIG
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TURNING TOOLS SQUARE HOLDER—BIG C
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TURNING TOOLS BSL SPARE PARTS—BIG
Page 327 and 328:
ACCESSORIES SELECTION GUIDE Enterin
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ACCESSORIES CARTRIDGES—90º TYPE
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ACCESSORIES CLAMP SCREW SET For Typ
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MEGA MICRO CHUCK MEGA E CHUCK HYDRA
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COLLETS MEGA 8S Catalog Number Clam
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COLLET CASES & CLEANERS COLLET CASE
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COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
Page 341 and 342:
COLLET SETS & CASES COLLET SET For
Page 343 and 344:
COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
Page 345 and 346:
345 A.8 TOOL HOLDER ACCESSORIES
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NUTS MEGA 16N MEGA 20N Catalog Numb
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NUTS NBC16 NBC20 Catalog Number L1
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ACCESSORIES COLLET EJECTOR Easily a
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COLLETS MEGA ER25 MEGA ER32 Catalog
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NUTS A Variety of Nuts are Availabl
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NUTS & NUT ACCESSORIES Catalog Numb
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NUTS MEGA E NUT L Catalog Number ø
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COLLETS Straight Collet Selection G
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COLLETS & O-RINGS SLENDER DRIVE COL
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COLLETS OCA COLLETS Reduction sleev
Page 367 and 368:
WRENCHES SPANNER WRENCH For NEW HI-
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TORQUE WRENCHES MEGA TORQUE WRENCH
Page 371 and 372:
CLEANERS WIPER CLEANER Perfect for
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SCREWS GRIP BAR For HYDRAULIC CHUCK
Page 375 and 376:
TAP HOLDERS MGT 20—INCH STYLE (ø
Page 377 and 378:
TAP HOLDERS MGT20—METRIC STYLE (
Page 379 and 380:
TAP HOLDERS MGT12—METRIC STYLE (
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TAP HOLDERS MGT SET SCREW Secures t
Page 383 and 384:
TAP HOLDERS ADJUST SCREW Aids Easy
Page 385 and 386:
STOP BLOCKS SET UP INFORMATION Prep
Page 387 and 388:
LOCATING PIN SET UP INFORMATION Pre
Page 389 and 390:
SCREWS & BOLTS ADJUSTING SCREW Cata
Page 391 and 392:
SCREWS & BOLTS CK LOCKING SCREWS L
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ROUGH BORING HEADS 394-411 ROUGH BO
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ROUGH BORING HEADS MW ROUGH BORING
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ROUGH BORING HEADS SERIES 319 SW RA
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ROUGH BORING HEADS SMART DAMPER BOR
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ROUGH BORING HEADS SERIES 319 SW CH
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ROUGH BORING HEADS FACE GROOVING HO
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ROUGH BORING HEADS SPARE PARTS —
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ROUGH BORING HEADS CKB HEAVY METAL
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ROUGH BORING HEADS CC..16 (5/8" I.C
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ROUGH BORING HEADS ROUGH BORING TRO
Page 413 and 414:
FINE BORING HEADS 414-450 FINE BORI
Page 415 and 416:
B.2 FINE BORING Download on the GET
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FINE BORING HEADS EWN 2-152 FINE BO
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FINE BORING HEADS ø4mm ø4mm 1.18
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FINE BORING HEADS ADJUSTABLE TOOL H
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FINE BORING HEADS 5.00 M6 ø11mm ø
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FINE BORING HEADS BACK BORING CATAL
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FINE BORING HEADS FACE GROOVING HOL
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FINE BORING HEADS SERIES 112 BORING
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FINE BORING HEADS EWN 2-32E FINE BO
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FINE BORING HEADS ø4mm 1.18 .35 ø
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Page 437 and 438:
FINE BORING HEADS FIXED TOOL HOLDER
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Page 441 and 442:
FINE BORING HEADS .906 FIXED TOOL H
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FINE BORING HEADS EWN 04-7E Fine Bo
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FINE BORING HEADS 7 8 9 10 1 2 3 4
Page 447 and 448:
FINE BORING HEADS SERIES 112—INSE
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FINE BORING HEADS SERIES 112 EWN 2-
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451 B.2 FINE BORING
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FINE BORING HEADS 454-475 OVERVIEW
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FINE BORING HEADS EWE DIGITAL FINE
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FINE BORING HEADS EWN BIG CAPTO FIN
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FINE BORING HEADS SMART DAMPER BORI
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FINE BORING HEADS SERIES 310—INSE
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FINE BORING HEADS SERIES 310—FACE
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FINE BORING HEADS SERIES 309 EWB-UP
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FINE BORING HEADS EWB-AL BALANCED F
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FINE BORING HEADS HYDRAULIC CHUCKS
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FINE BORING HEADS FINISH BORING TRO
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FINE BORING HEADS FINISH BORING INS
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FINE BORING HEADS SERIES 309 EWB-UP
Page 477 and 478:
LARGE DIAMETER BORING HEADS 478-504
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LARGE DIAMETER BORING HEADS SERIES
Page 481 and 482:
LARGE DIAMETER BORING HEADS ROUGH B
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LARGE DIAMETER BORING HEADS EWN/EWE
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LARGE DIAMETER BORING HEADS FINE BO
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LARGE DIAMETER BORING HEADS O.D. TU
Page 489 and 490:
LARGE DIAMETER BORING TOOLS ROUGH A
Page 491 and 492:
LARGE DIAMETER BORING HEADS Insert
Page 493 and 494:
LARGE DIAMETER BORING TOOLS SAFETY
Page 495 and 496:
LARGE DIAMETER BORING HEADS SERIES
Page 497 and 498:
CHAMFER RINGS L1 L2 øB CKB Size
Page 499 and 500:
SPECIAL TOOLS SPECIAL TOOL ACCESSOR
Page 501 and 502:
ACCESSORIES FIXED SHELF MOUNT CARTR
Page 503 and 504:
SPECIAL CK SHANKS NMTB—CKB SHANKS
Page 505 and 506:
SPECIAL CK SHANKS B.4 LARGE DIAMETE
Page 507 and 508:
INDEXABLE INSERTS 508-527 APPLICATI
Page 509 and 510:
INDEXABLE INSERTS ISO CODE for Inse
Page 511 and 512:
R INDEXABLE INSERTS INSERTS FOR FI
Page 513 and 514:
INDEXABLE INSERTS INSERTS FOR FINE
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INDEXABLE INSERTS INSERTS FOR FINE
Page 517 and 518:
80º INDEXABLE INSERTS INSERTS FOR
Page 519 and 520:
80º INDEXABLE INSERTS INSERTS FOR
Page 521 and 522:
INDEXABLE INSERTS CBN/PCD INSERTS F
Page 523 and 524:
INDEXABLE INSERTS INSERTS FOR ROUGH
Page 525 and 526:
INDEXABLE INSERTS CLAMP SCREWS & WR
Page 527 and 528:
INDEXABLE INSERTS WRENCHES FOR INSE
Page 529 and 530:
DRILLS 530-541 INDEXABLE INSERT DRI
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DRILLS SERIES 337 INSERT DRILL •
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DRILLS INDEXABLE INSERT DRILL—SER
Page 535 and 536:
DRILLS INDEXABLE INSERT DRILL—SER
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DRILLS INDEXABLE INSERT DRILL—CUT
Page 539 and 540:
DRILLS OFF-AXIS USE OF INDEXABLE IN
Page 541 and 542:
DRILLS SPADE DRILL—APPLICATION GU
Page 543 and 544:
INDEXABLE END MILLS FULLCUT MILL—
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Page 547 and 548:
Page 549 and 550:
INDEXABLE END MILLS CUTTING DATA FU
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Page 557 and 558:
Page 559 and 560:
Page 561 and 562:
EXCHANGEABLE HEAD MILLING TOOLS CON
Page 563 and 564:
Page 565 and 566:
Page 567 and 568:
FACE MILLS Perpendicularity and Bea
Page 569 and 570:
FACE MILLS SPEED FINISHER INSERTS .
Page 571 and 572: FACE MILLS SURFACE MILL INSERTS øD
Page 573 and 574: CHAMFER MILLS C-CUTTER MINI—SINGL
Page 575 and 576: CHAMFER MILLS C-CUTTER MINI—BOLT
Page 577 and 578: CHAMFER MILLS C-CUTTER MINI INSERTS
Page 579 and 580: CHAMFER MILLS C-CUTTER—CKB TYPE C
Page 581 and 582: CHAMFER MILLS C-CUTTER APPLICATION
Page 583 and 584: CHAMFER MILLS C-CENTERING CUTTER A
Page 585 and 586: CHAMFER MILLS C-CUTTER BOY Ideal fo
Page 587 and 588: RADIUS MILLS R-CUTTER—FRONT & BAC
Page 589 and 590: RADIUS MILLS R-CUTTER INSERTS Type
Page 591 and 592: BACK COUNTERBORING TOOLS BF-CUTTER
Page 593 and 594: GROOVE MILLING TOOLS BLANK INSERTS
Page 595 and 596: MEASURING INSTRUMENTS 596-614 POINT
Page 597 and 598: MEASURING INSTRUMENTS POINT MASTER
Page 599 and 600: MEASURING INSTRUMENTS POINT MASTER
Page 601 and 602: 601 D.1 ACCESSORIES
Page 603 and 604: MEASURING INSTRUMENTS BASE MASTER R
Page 605 and 606: MEASURING INSTRUMENTS 3D MASTER RED
Page 607 and 608: MEASURING INSTRUMENTS DYNA FORCE Ma
Page 609 and 610: MEASURING INSTRUMENTS MEASUREMENT M
Page 611 and 612: MEASURING INSTRUMENTS LEVEL MASTER
Page 613 and 614: MEASURING INSTRUMENTS TYPE MU/FS
Page 615 and 616: TOOL ASSEMBLY DEVICES TOOL PRO The
Page 617 and 618: TOOL ASSEMBLY DEVICES TOOLING MATE
Page 619 and 620: TOOL ASSEMBLY DEVICES TORQUE FIT To
Page 621: CLEANERS SPINDLE CLEANERS The unbea
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BIG KAISER High Performance Tooling Solutions 2018-2019

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