BIG KAISER High Performance Tooling Solutions 2018-2019

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CHAMFER MILLS C-CUTTER CUTTING DATA Vc: Cutting speed (SFM), f = Feed per revolution (in/rev) Catalog Number Max Chamfering Amount ST20-C5/85A-40 .08 ST20-C0525C .08 Chamfering Mode General Steels Stainless Steel Cast Iron Aluminum Vc f Vc f Vc f Vc f Plunge 165 .004 100 .003 130 .004 265 .004 Side 265 .006 200 .004 165 .006 330 .008 Plunge 165 .004 100 .003 130 .004 265 .004 Side 265 .006 200 .004 165 .006 330 .006 ST25-C1040C .12 Plunge 300 .006 130 .005 200 .006 330 .008 ST25-C1434C-60 ST32-C1652C-30 .12 Side 400 .012 200 .008 300 .012 500 .012 ST32-C3060C .16 Plunge 400 .012 200 .007 300 .010 500 .012 ST32-C3050C-60 ST32-C4565C-60 ST42-C5085C-30 .16 Side 500 .018 200 .012 400 .024 650 .022 ST42-C50100C .16 Plunge 500 .016 265 .010 400 .014 600 .016 Side 500 .018 200 .014 400 .024 800 .022 • Cutting conditions are the same for coated and non-coated inserts. • The use of coated inserts enables better surface finish and extended insert life • Lower the cutting speed if the maximum chamfering amount is exceeded • If plunge cutting produces long chips, use step feed • We recommend the use of a high-rigidity holder for chucking (HMC, MEGA-D etc.) • Max. chamfering amount for the 30°, 60° and Universal Types marked with is the chamfering length of the longer side CUTTING TOOLS C.1 580
CHAMFER MILLS C-CUTTER APPLICATION EXAMPLE C3 Traverse Chamfering A clean surface with no chatter was achieved even in traverse chamfering, under high cutting conditions. 1040 .12x45º C-Cutter Model Insert Model ST25-C1040C CW1909A Spindle Speed n 3,000 RPM Feed Vf 70"/min C.1 CUTTING TOOLS 581
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HIGH PERFORMANCE TOOLING SOLUTIONS
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BCV/CV SHANKS BBT/BT SHANKS HSK SHA
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INDEX BASIC ARBORS BASIC ARBORS BAS
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INDEX LARGE DIAMETER BORING INDEXAB
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INDEX MEASURING INSTRUMENTS MEASURI
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BIG-PLUS ® OVERVIEW Improvement of
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BIG CAPTO OVERVIEW BIG CAPTO ISO 26
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CK/CKB/CKN TOOLING SYSTEM OVERVIEW
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COLLET CHUCK PROGRAM OVERVIEW Colle
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R MEGA NEW BABY CHUCK OVERVIEW R CL
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R MEGA E CHUCK OVERVIEW R CLAMPING
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R MEGA PERFECT GRIP OVERVIEW MEGA P
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R NEW Hi-POWER MILLING CHUCK OVERVI
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Meets Diverse Machining Application
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MEGA SYNCHRO TAPPING HOLDER OVERVIE
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CK BORING SYSTEM TWIN CUTTERS OVERV
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CK FINISH BORING SYSTEM SERIES 310
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CK BORING SYSTEM OD TURNING OVERVIE
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R SMART DAMPER MILLING Integrated D
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R TURNING TOOLS 90º RIGHT ANGLE ST
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ANGLE HEAD OVERVIEW A Wide Range of
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R AIR POWER SPINDLE OVERVIEW AIR PO
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R DYNA TEST OVERVIEW DYNA TEST STAT
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COMPACT SENSOR SERIES OVERVIEW Quic
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FULLCUT MILL OVERVIEW Application E
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FULLCUT MILL ARBOR TYPE & SURFACE M
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C-CUTTER OVERVIEW Chamfering Tool H
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C-CUTTER BOY & BF CUTTER OVERVIEW C
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COLLET CHUCKS 58-62 MEGA MICRO CHUC
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COLLET CHUCKS MEGA NEW BABY CHUCK C
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COLLET CHUCKS MEGA ER GRIP CLAMPING
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MILLING CHUCKS MEGA DOUBLE POWER CH
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MILLING CHUCKS MEGA PERFECT GRIP BC
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MILLING CHUCKS NEW Hi-POWER MILLING
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ød øD øD2 øD1 HYDRAULIC CHUCKS
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BASIC ARBOR SHRINK FIT HOLDER CLAMP
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BASIC ARBORS Catalog Number BCV50-S
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BASIC ARBORS HIGH RIGIDITY SHELL MI
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BASIC ARBORS SMART DAMPER MILLING
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TAP HOLDERS MEGA SYNCHRO TAPPING HO
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MODULAR HOLDERS Catalog Number Refe
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MODULAR HOLDERS CKB SHANKS—WITH F
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MODULAR HOLDERS ABS SHANKS L A.1 BC
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ANGLE HEADS AG90 NBS TYPE CLAMPING
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ANGLE HEADS Catalog Number BCV50-AG
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ANGLE HEADS AG90 SLENDER DRIVE CLAM
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ANGLE HEADS AG90 HMC TYPE For Heavy
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ANGLE HEADS AGU30 TYPE CLAMPING RAN
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SPEED INCREASERS AIR POWER SPINDLE
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99 A.1 BCV/CV
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COOLANT INDUCERS Hi-JET HOLDER—TG
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ACCESSORIES DYNA TEST Helps identif
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105 A.1 BCV/CV
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COLLET CHUCKS 108-117 MEGA MICRO CH
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COLLET CHUCKS MEGA MICRO CHUCK CLAM
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COLLET CHUCKS Catalog Number ød ø
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COLLET CHUCKS Catalog Number BBT40-
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MILLING CHUCKS Catalog Number Fig.
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MILLING CHUCKS CYLINDRICAL SHANK WI
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MILLING CHUCKS Catalog Number Fig.
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HYDRAULIC CHUCKS Catalog Number Fig
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HYDRAULIC CHUCKS JET COOLANT TYPE C
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BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS SIDE CUTTER ARBOR CLAM
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BASIC ARBORS BIG-PLUS ® Taper Cata
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MODULAR HOLDERS Catalog Number Fig.
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MODULAR HOLDERS BIG KOMET ABS SHANK
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ANGLE HEADS Catalog Number ød øE
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SPINDLE SPEEDERS AIR POWER SPINDLE
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161 A.2 BBT/BT
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COOLANT INDUCERS Hi-JET HOLDER—TG
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PULLSTUD BOLTS PULLSTUD WRENCHES W
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ACCESSORIES ATC ALIGNMENT TOOL For
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HSK-A COLLET CHUCKS 170-179 MEGA MI
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COLLET CHUCK MEGA MICRO CHUCK CLAMP
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COLLET CHUCK Catalog Number ød øD
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MILLING CHUCK MEGA PERFECT GRIP COO
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MILLING CHUCK NEW Hi-POWER MILLING
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HYDRAULIC CHUCK JET COOLANT TYPE CL
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HYDRAULIC CHUCK Catalog Number Fig.
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BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS END MILL HOLDER CLAMPI
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BASIC ARBORS Catalog Number HSK-A10
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ANGLE HEADS Catalog Number ød øE
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SPINDLE SPEEDERS AIR POWER SPINDLE
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COLLET CHUCKS Catalog Number Fig.
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HYDRAULIC CHUCKS SUPER SLIM CLAMPIN
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MODULAR HOLDERS CKB SHANK Symmetric
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COLLET CHUCKS MEGA E CHUCK CLAMPING
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HYDRAULIC CHUCKS SUPER SLIM TYPE CL
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MODULAR HOLDERS CKB SHANK COOLANT T
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TEST BAR DYNA TEST Helps identify p
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COLLET CHUCKS 234-243 MEGA MICRO CH
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ROTATING TOOL SYSTEM CHART Tap Mega
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MILLING CHUCKS Catalog Number ød
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MILLING CHUCKS NEW Hi-POWER MILLING
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HYDRAULIC CHUCKS Catalog Number ød
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BASIC ARBORS SIDE LOCK ENDMILL HOLD
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BASIC ARBORS EXTENSION BIG CAPTO L
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BASIC ARBORS Catalog Number Fig. ø
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MODULAR HOLDERS CKB SHANK COOLANT
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ACCESSORIES DYNA TEST Helps identif
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BASIC ARBORS 262-264 EXTENSIONS & R
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BASIC ARBORS REDUCTIONS COOLANT CK
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ADAPTERS For End Mills L CK No. L3
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ADAPTERS For Universal Drill Chucks
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ACCESSORIES BLANK BAR Hardened & Gr
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CYLINDRICAL SHANKS COLLET CHUCKS 27
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277 A.6 CYLINDRICAL & N/C LATHE
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HYDRAULIC CHUCKS CLAMPING RANGE: ø
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BASIC ARBORS SHRINK CHUCK SLIM CLAM
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289 A.6 CYLINDRICAL & N/C LATHE
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ACCESSORIES CENTERING HOLDER FOR LA
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ACCESSORIES CENTERING TOOL FOR SMAL
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BCV SHANKS 300-305 TURNING TOOLS BC
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TURNING TOOLS BCV SYSTEM S TYPE BAS
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A L1 TURNING TOOLS SQUARE HOLDER—
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TURNING TOOLS BSL SPARE PARTS—BCV
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TURNING TOOLS BBT SYSTEM ø1.969 S
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TURNING TOOLS SQUARE HOLDER—BBT F
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TURNING TOOLS BSL SPARE PARTS—BBT
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TURNING TOOLS HSK SYSTEM (ISO 12164
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TURNING TOOLS SQUARE HOLDER—HSK-T
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TURNING TOOLS BSL SPARE PARTS—HSK
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TURNING TOOLS BIG CAPTO SYSTEM MONO
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TURNING TOOLS INTEGRAL MODEL—BIG
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TURNING TOOLS SQUARE HOLDER—BIG C
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TURNING TOOLS BSL SPARE PARTS—BIG
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ACCESSORIES SELECTION GUIDE Enterin
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ACCESSORIES CARTRIDGES—90º TYPE
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ACCESSORIES CLAMP SCREW SET For Typ
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MEGA MICRO CHUCK MEGA E CHUCK HYDRA
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COLLETS MEGA 8S Catalog Number Clam
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COLLET CASES & CLEANERS COLLET CASE
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COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
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COLLET SETS & CASES COLLET SET For
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COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
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345 A.8 TOOL HOLDER ACCESSORIES
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NUTS MEGA 16N MEGA 20N Catalog Numb
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NUTS NBC16 NBC20 Catalog Number L1
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ACCESSORIES COLLET EJECTOR Easily a
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COLLETS MEGA ER25 MEGA ER32 Catalog
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NUTS A Variety of Nuts are Availabl
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NUTS & NUT ACCESSORIES Catalog Numb
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NUTS MEGA E NUT L Catalog Number ø
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COLLETS Straight Collet Selection G
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COLLETS & O-RINGS SLENDER DRIVE COL
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COLLETS OCA COLLETS Reduction sleev
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WRENCHES SPANNER WRENCH For NEW HI-
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TORQUE WRENCHES MEGA TORQUE WRENCH
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CLEANERS WIPER CLEANER Perfect for
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SCREWS GRIP BAR For HYDRAULIC CHUCK
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TAP HOLDERS MGT 20—INCH STYLE (ø
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TAP HOLDERS MGT20—METRIC STYLE (
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TAP HOLDERS MGT12—METRIC STYLE (
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TAP HOLDERS MGT SET SCREW Secures t
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TAP HOLDERS ADJUST SCREW Aids Easy
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STOP BLOCKS SET UP INFORMATION Prep
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LOCATING PIN SET UP INFORMATION Pre
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SCREWS & BOLTS ADJUSTING SCREW Cata
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SCREWS & BOLTS CK LOCKING SCREWS L
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ROUGH BORING HEADS 394-411 ROUGH BO
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ROUGH BORING HEADS MW ROUGH BORING
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ROUGH BORING HEADS SERIES 319 SW RA
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ROUGH BORING HEADS SMART DAMPER BOR
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ROUGH BORING HEADS SERIES 319 SW CH
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ROUGH BORING HEADS FACE GROOVING HO
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ROUGH BORING HEADS SPARE PARTS —
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ROUGH BORING HEADS CKB HEAVY METAL
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ROUGH BORING HEADS CC..16 (5/8" I.C
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ROUGH BORING HEADS ROUGH BORING TRO
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FINE BORING HEADS 414-450 FINE BORI
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B.2 FINE BORING Download on the GET
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FINE BORING HEADS EWN 2-152 FINE BO
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FINE BORING HEADS ø4mm ø4mm 1.18
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FINE BORING HEADS ADJUSTABLE TOOL H
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FINE BORING HEADS 5.00 M6 ø11mm ø
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FINE BORING HEADS BACK BORING CATAL
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FINE BORING HEADS FACE GROOVING HOL
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FINE BORING HEADS SERIES 112 BORING
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FINE BORING HEADS EWN 2-32E FINE BO
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FINE BORING HEADS ø4mm 1.18 .35 ø
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FINE BORING HEADS FIXED TOOL HOLDER
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FINE BORING HEADS .906 FIXED TOOL H
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FINE BORING HEADS EWN 04-7E Fine Bo
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FINE BORING HEADS 7 8 9 10 1 2 3 4
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FINE BORING HEADS SERIES 112—INSE
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FINE BORING HEADS SERIES 112 EWN 2-
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451 B.2 FINE BORING
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FINE BORING HEADS 454-475 OVERVIEW
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FINE BORING HEADS EWE DIGITAL FINE
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FINE BORING HEADS EWN BIG CAPTO FIN
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FINE BORING HEADS SMART DAMPER BORI
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FINE BORING HEADS SERIES 310—INSE
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FINE BORING HEADS SERIES 310—FACE
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FINE BORING HEADS SERIES 309 EWB-UP
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FINE BORING HEADS EWB-AL BALANCED F
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FINE BORING HEADS HYDRAULIC CHUCKS
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FINE BORING HEADS FINISH BORING TRO
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FINE BORING HEADS FINISH BORING INS
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FINE BORING HEADS SERIES 309 EWB-UP
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LARGE DIAMETER BORING HEADS 478-504
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LARGE DIAMETER BORING HEADS SERIES
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LARGE DIAMETER BORING HEADS ROUGH B
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LARGE DIAMETER BORING HEADS EWN/EWE
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LARGE DIAMETER BORING HEADS FINE BO
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LARGE DIAMETER BORING HEADS O.D. TU
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LARGE DIAMETER BORING TOOLS ROUGH A
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LARGE DIAMETER BORING HEADS Insert
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LARGE DIAMETER BORING TOOLS SAFETY
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LARGE DIAMETER BORING HEADS SERIES
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CHAMFER RINGS L1 L2 øB CKB Size
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SPECIAL TOOLS SPECIAL TOOL ACCESSOR
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ACCESSORIES FIXED SHELF MOUNT CARTR
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SPECIAL CK SHANKS NMTB—CKB SHANKS
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SPECIAL CK SHANKS B.4 LARGE DIAMETE
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INDEXABLE INSERTS 508-527 APPLICATI
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INDEXABLE INSERTS ISO CODE for Inse
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R INDEXABLE INSERTS INSERTS FOR FI
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INDEXABLE INSERTS INSERTS FOR FINE
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INDEXABLE INSERTS INSERTS FOR FINE
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80º INDEXABLE INSERTS INSERTS FOR
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80º INDEXABLE INSERTS INSERTS FOR
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INDEXABLE INSERTS CBN/PCD INSERTS F
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INDEXABLE INSERTS INSERTS FOR ROUGH
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INDEXABLE INSERTS CLAMP SCREWS & WR
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INDEXABLE INSERTS WRENCHES FOR INSE
Page 529 and 530: DRILLS 530-541 INDEXABLE INSERT DRI
Page 531 and 532: DRILLS SERIES 337 INSERT DRILL •
Page 533 and 534: DRILLS INDEXABLE INSERT DRILL—SER
Page 535 and 536: DRILLS INDEXABLE INSERT DRILL—SER
Page 537 and 538: DRILLS INDEXABLE INSERT DRILL—CUT
Page 539 and 540: DRILLS OFF-AXIS USE OF INDEXABLE IN
Page 541 and 542: DRILLS SPADE DRILL—APPLICATION GU
Page 543 and 544: INDEXABLE END MILLS FULLCUT MILL—
Page 549 and 550: INDEXABLE END MILLS CUTTING DATA FU
Page 561 and 562: EXCHANGEABLE HEAD MILLING TOOLS CON
Page 567 and 568: FACE MILLS Perpendicularity and Bea
Page 569 and 570: FACE MILLS SPEED FINISHER INSERTS .
Page 571 and 572: FACE MILLS SURFACE MILL INSERTS øD
Page 573 and 574: CHAMFER MILLS C-CUTTER MINI—SINGL
Page 575 and 576: CHAMFER MILLS C-CUTTER MINI—BOLT
Page 577 and 578: CHAMFER MILLS C-CUTTER MINI INSERTS
Page 579: CHAMFER MILLS C-CUTTER—CKB TYPE C
Page 583 and 584: CHAMFER MILLS C-CENTERING CUTTER A
Page 585 and 586: CHAMFER MILLS C-CUTTER BOY Ideal fo
Page 587 and 588: RADIUS MILLS R-CUTTER—FRONT & BAC
Page 589 and 590: RADIUS MILLS R-CUTTER INSERTS Type
Page 591 and 592: BACK COUNTERBORING TOOLS BF-CUTTER
Page 593 and 594: GROOVE MILLING TOOLS BLANK INSERTS
Page 595 and 596: MEASURING INSTRUMENTS 596-614 POINT
Page 597 and 598: MEASURING INSTRUMENTS POINT MASTER
Page 599 and 600: MEASURING INSTRUMENTS POINT MASTER
Page 601 and 602: 601 D.1 ACCESSORIES
Page 603 and 604: MEASURING INSTRUMENTS BASE MASTER R
Page 605 and 606: MEASURING INSTRUMENTS 3D MASTER RED
Page 607 and 608: MEASURING INSTRUMENTS DYNA FORCE Ma
Page 609 and 610: MEASURING INSTRUMENTS MEASUREMENT M
Page 611 and 612: MEASURING INSTRUMENTS LEVEL MASTER
Page 613 and 614: MEASURING INSTRUMENTS TYPE MU/FS
Page 615 and 616: TOOL ASSEMBLY DEVICES TOOL PRO The
Page 617 and 618: TOOL ASSEMBLY DEVICES TOOLING MATE
Page 619 and 620: TOOL ASSEMBLY DEVICES TORQUE FIT To
Page 621 and 622: CLEANERS SPINDLE CLEANERS The unbea
Page 623 and 624: CLEANERS T-SLOT CLEAN Improve your
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BIG KAISER High Performance Tooling Solutions 2018-2019

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