BIG KAISER High Performance Tooling Solutions 2018-2019

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ROUGH BORING HEADS SERIES 319 SW APPLICATION EXAMPLES ROUGH BORING BALANCE Insert Holders: Type CC/SP/SC ø20-203 mm <strong>High</strong> feed rates ROUGH BORING STEP Insert Holders: Type CC ø20-203 mm Double stock removal, half the feed rate S L L S BALANCE STEP RSS/BAL. DVS/STEP 0.2 / 0.4 ød øD ød øD1 øD2 B.1 CHAMFERING ø30-10mm Adjustable chamfer angle 15º-75º BACK BORING ø44-211mm Lead angle 90º ROUGH BORING RSS/BAL. C RSS/BAL. F D 396
ROUGH BORING HEADS SERIES 319 SW RANGE: ø.787"-8.000" The short and compact design of the components combined with a positive and friction locked connection between the tool body and insert holders provide maximum rigidity and highest cutting performance. US PATENT # 8,747,034 L1 X/2 STEP BALANCED øB øD1 øD STEP BALANCED Balanced—RSS X/2 L2 X/2 STEP BALANCED øD STEP BALANCED Stepped—DVS X/2 X X Catalog Number Reference Number CK øD øD1 L1 L2 X (Step) Weight (lbs.) SW20-31CKB1 10.319.101 CKB1 .787-1.220 .748 1.280 1.284 .008 .1 SW25-40CKB2 10.319.201 CKB2 .984-1.575 .945 1.398 1.402 .008 .2 SW32-51CKB3 10.319.301 CKB3 1.260-2.008 1.220 1.575 1.579 .008 .4 SW41-66CKB4 10.319.401 CKB4 1.614-2.598 1.535 1.850 1.858 .016 .8 SW53-86CKB5 10.319.501 CKB5 2.087-3.386 1.969 2.244 2.252 .016 1.5 SW68-110CKB6 10.319.601 2.677-4.331 2.500 2.6 SW98-153CKB6 10.319.602 CKB6 3.858-6.024 3.543 2.795 2.803 .016 4.2 SW148-203CKB6 10.319.603 5.827-8.000 5.512 5.0 SW98-153CKB7-87 10.319.701 3.858-6.024 3.425 3.433 .016 6.3 3.543 -153CKB7-117 10.319.702 CKB7 3.858-6.024 9.1 4.606 4.614 .016 SW148-203CKB7 10.319.703 5.827-8.000 5.512 11.3 B.1 ROUGH BORING ACCESSORIES SPARE PARTS PG. 399 INSERTS PG. 506 APPLICATION ADVICE PG. 408 397
Page 1 and 2:
HIGH PERFORMANCE TOOLING SOLUTIONS
Page 3 and 4:
BCV/CV SHANKS BBT/BT SHANKS HSK SHA
Page 5 and 6:
INDEX BASIC ARBORS BASIC ARBORS BAS
Page 7 and 8:
INDEX LARGE DIAMETER BORING INDEXAB
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INDEX MEASURING INSTRUMENTS MEASURI
Page 11 and 12:
BIG-PLUS ® OVERVIEW Improvement of
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BIG CAPTO OVERVIEW BIG CAPTO ISO 26
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CK/CKB/CKN TOOLING SYSTEM OVERVIEW
Page 17 and 18:
COLLET CHUCK PROGRAM OVERVIEW Colle
Page 19 and 20:
R MEGA NEW BABY CHUCK OVERVIEW R CL
Page 21 and 22:
R MEGA E CHUCK OVERVIEW R CLAMPING
Page 23 and 24:
R MEGA PERFECT GRIP OVERVIEW MEGA P
Page 25 and 26:
R NEW Hi-POWER MILLING CHUCK OVERVI
Page 27 and 28:
Meets Diverse Machining Application
Page 29 and 30:
MEGA SYNCHRO TAPPING HOLDER OVERVIE
Page 31 and 32:
CK BORING SYSTEM TWIN CUTTERS OVERV
Page 33 and 34:
CK FINISH BORING SYSTEM SERIES 310
Page 35 and 36:
CK BORING SYSTEM OD TURNING OVERVIE
Page 37 and 38:
R SMART DAMPER MILLING Integrated D
Page 39 and 40:
R TURNING TOOLS 90º RIGHT ANGLE ST
Page 41 and 42:
ANGLE HEAD OVERVIEW A Wide Range of
Page 43 and 44:
R AIR POWER SPINDLE OVERVIEW AIR PO
Page 45 and 46:
R DYNA TEST OVERVIEW DYNA TEST STAT
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COMPACT SENSOR SERIES OVERVIEW Quic
Page 49 and 50:
FULLCUT MILL OVERVIEW Application E
Page 51 and 52:
FULLCUT MILL ARBOR TYPE & SURFACE M
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C-CUTTER OVERVIEW Chamfering Tool H
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C-CUTTER BOY & BF CUTTER OVERVIEW C
Page 57 and 58:
COLLET CHUCKS 58-62 MEGA MICRO CHUC
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COLLET CHUCKS MEGA NEW BABY CHUCK C
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COLLET CHUCKS MEGA ER GRIP CLAMPING
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MILLING CHUCKS MEGA DOUBLE POWER CH
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MILLING CHUCKS MEGA PERFECT GRIP BC
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MILLING CHUCKS NEW Hi-POWER MILLING
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ød øD øD2 øD1 HYDRAULIC CHUCKS
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BASIC ARBOR SHRINK FIT HOLDER CLAMP
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BASIC ARBORS Catalog Number BCV50-S
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BASIC ARBORS HIGH RIGIDITY SHELL MI
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BASIC ARBORS SMART DAMPER MILLING
Page 79 and 80:
TAP HOLDERS MEGA SYNCHRO TAPPING HO
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MODULAR HOLDERS Catalog Number Refe
Page 83 and 84:
MODULAR HOLDERS CKB SHANKS—WITH F
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MODULAR HOLDERS ABS SHANKS L A.1 BC
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ANGLE HEADS AG90 NBS TYPE CLAMPING
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ANGLE HEADS Catalog Number BCV50-AG
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ANGLE HEADS AG90 SLENDER DRIVE CLAM
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ANGLE HEADS AG90 HMC TYPE For Heavy
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ANGLE HEADS AGU30 TYPE CLAMPING RAN
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SPEED INCREASERS AIR POWER SPINDLE
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99 A.1 BCV/CV
Page 101 and 102:
COOLANT INDUCERS Hi-JET HOLDER—TG
Page 103 and 104:
ACCESSORIES DYNA TEST Helps identif
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105 A.1 BCV/CV
Page 107 and 108:
COLLET CHUCKS 108-117 MEGA MICRO CH
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COLLET CHUCKS MEGA MICRO CHUCK CLAM
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COLLET CHUCKS Catalog Number ød ø
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Page 115 and 116:
Page 117 and 118:
COLLET CHUCKS Catalog Number BBT40-
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MILLING CHUCKS Catalog Number Fig.
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MILLING CHUCKS CYLINDRICAL SHANK WI
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MILLING CHUCKS Catalog Number Fig.
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HYDRAULIC CHUCKS Catalog Number Fig
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Page 129 and 130:
Page 131 and 132:
HYDRAULIC CHUCKS JET COOLANT TYPE C
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BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS SIDE CUTTER ARBOR CLAM
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BASIC ARBORS BIG-PLUS ® Taper Cata
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Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
MODULAR HOLDERS Catalog Number Fig.
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MODULAR HOLDERS BIG KOMET ABS SHANK
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Page 151 and 152:
ANGLE HEADS Catalog Number ød øE
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Page 155 and 156:
Page 157 and 158:
Page 159 and 160:
SPINDLE SPEEDERS AIR POWER SPINDLE
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161 A.2 BBT/BT
Page 163 and 164:
COOLANT INDUCERS Hi-JET HOLDER—TG
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PULLSTUD BOLTS PULLSTUD WRENCHES W
Page 167 and 168:
ACCESSORIES ATC ALIGNMENT TOOL For
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HSK-A COLLET CHUCKS 170-179 MEGA MI
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COLLET CHUCK MEGA MICRO CHUCK CLAMP
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COLLET CHUCK Catalog Number ød øD
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Page 177 and 178:
Page 179 and 180:
Page 181 and 182:
MILLING CHUCK MEGA PERFECT GRIP COO
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MILLING CHUCK NEW Hi-POWER MILLING
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HYDRAULIC CHUCK JET COOLANT TYPE CL
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HYDRAULIC CHUCK Catalog Number Fig.
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BASIC ARBORS SHRINK FIT HOLDER—SL
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BASIC ARBORS END MILL HOLDER CLAMPI
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BASIC ARBORS Catalog Number HSK-A10
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Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
ANGLE HEADS Catalog Number ød øE
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Page 207 and 208:
Page 209 and 210:
Page 211 and 212:
SPINDLE SPEEDERS AIR POWER SPINDLE
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Page 215 and 216:
COLLET CHUCKS Catalog Number Fig.
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HYDRAULIC CHUCKS SUPER SLIM CLAMPIN
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MODULAR HOLDERS CKB SHANK Symmetric
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Page 223 and 224:
COLLET CHUCKS MEGA E CHUCK CLAMPING
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HYDRAULIC CHUCKS SUPER SLIM TYPE CL
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MODULAR HOLDERS CKB SHANK COOLANT T
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TEST BAR DYNA TEST Helps identify p
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COLLET CHUCKS 234-243 MEGA MICRO CH
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ROTATING TOOL SYSTEM CHART Tap Mega
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Page 243 and 244:
Page 245 and 246:
MILLING CHUCKS Catalog Number ød
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MILLING CHUCKS NEW Hi-POWER MILLING
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HYDRAULIC CHUCKS Catalog Number ød
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BASIC ARBORS SIDE LOCK ENDMILL HOLD
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BASIC ARBORS EXTENSION BIG CAPTO L
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BASIC ARBORS Catalog Number Fig. ø
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MODULAR HOLDERS CKB SHANK COOLANT
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ACCESSORIES DYNA TEST Helps identif
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BASIC ARBORS 262-264 EXTENSIONS & R
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BASIC ARBORS REDUCTIONS COOLANT CK
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Page 267 and 268:
Page 269 and 270:
ADAPTERS For End Mills L CK No. L3
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ADAPTERS For Universal Drill Chucks
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ACCESSORIES BLANK BAR Hardened & Gr
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CYLINDRICAL SHANKS COLLET CHUCKS 27
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277 A.6 CYLINDRICAL & N/C LATHE
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Page 281 and 282:
HYDRAULIC CHUCKS CLAMPING RANGE: ø
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BASIC ARBORS SHRINK CHUCK SLIM CLAM
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Page 289 and 290:
289 A.6 CYLINDRICAL & N/C LATHE
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Page 293 and 294:
Page 295 and 296:
ACCESSORIES CENTERING HOLDER FOR LA
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ACCESSORIES CENTERING TOOL FOR SMAL
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BCV SHANKS 300-305 TURNING TOOLS BC
Page 301 and 302:
TURNING TOOLS BCV SYSTEM S TYPE BAS
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A L1 TURNING TOOLS SQUARE HOLDER—
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TURNING TOOLS BSL SPARE PARTS—BCV
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TURNING TOOLS BBT SYSTEM ø1.969 S
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TURNING TOOLS SQUARE HOLDER—BBT F
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TURNING TOOLS BSL SPARE PARTS—BBT
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TURNING TOOLS HSK SYSTEM (ISO 12164
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TURNING TOOLS SQUARE HOLDER—HSK-T
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TURNING TOOLS BSL SPARE PARTS—HSK
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TURNING TOOLS BIG CAPTO SYSTEM MONO
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TURNING TOOLS INTEGRAL MODEL—BIG
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TURNING TOOLS SQUARE HOLDER—BIG C
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TURNING TOOLS BSL SPARE PARTS—BIG
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ACCESSORIES SELECTION GUIDE Enterin
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ACCESSORIES CARTRIDGES—90º TYPE
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ACCESSORIES CLAMP SCREW SET For Typ
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MEGA MICRO CHUCK MEGA E CHUCK HYDRA
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COLLETS MEGA 8S Catalog Number Clam
Page 337 and 338:
COLLET CASES & CLEANERS COLLET CASE
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COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
Page 341 and 342:
COLLET SETS & CASES COLLET SET For
Page 343 and 344:
COLLETS MEGA 16N/NBS16 MEGA 20N/NBS
Page 345 and 346: 345 A.8 TOOL HOLDER ACCESSORIES
Page 347 and 348: NUTS MEGA 16N MEGA 20N Catalog Numb
Page 349 and 350: NUTS NBC16 NBC20 Catalog Number L1
Page 351 and 352: ACCESSORIES COLLET EJECTOR Easily a
Page 353 and 354: COLLETS MEGA ER25 MEGA ER32 Catalog
Page 355 and 356: NUTS A Variety of Nuts are Availabl
Page 357 and 358: NUTS & NUT ACCESSORIES Catalog Numb
Page 359 and 360: NUTS MEGA E NUT L Catalog Number ø
Page 361 and 362: COLLETS Straight Collet Selection G
Page 363 and 364: COLLETS & O-RINGS SLENDER DRIVE COL
Page 365 and 366: COLLETS OCA COLLETS Reduction sleev
Page 367 and 368: WRENCHES SPANNER WRENCH For NEW HI-
Page 369 and 370: TORQUE WRENCHES MEGA TORQUE WRENCH
Page 371 and 372: CLEANERS WIPER CLEANER Perfect for
Page 373 and 374: SCREWS GRIP BAR For HYDRAULIC CHUCK
Page 375 and 376: TAP HOLDERS MGT 20—INCH STYLE (ø
Page 377 and 378: TAP HOLDERS MGT20—METRIC STYLE (
Page 379 and 380: TAP HOLDERS MGT12—METRIC STYLE (
Page 381 and 382: TAP HOLDERS MGT SET SCREW Secures t
Page 383 and 384: TAP HOLDERS ADJUST SCREW Aids Easy
Page 385 and 386: STOP BLOCKS SET UP INFORMATION Prep
Page 387 and 388: LOCATING PIN SET UP INFORMATION Pre
Page 389 and 390: SCREWS & BOLTS ADJUSTING SCREW Cata
Page 391 and 392: SCREWS & BOLTS CK LOCKING SCREWS L
Page 393 and 394: ROUGH BORING HEADS 394-411 ROUGH BO
Page 395: ROUGH BORING HEADS MW ROUGH BORING
Page 399 and 400: ROUGH BORING HEADS SMART DAMPER BOR
Page 401 and 402: ROUGH BORING HEADS SERIES 319 SW CH
Page 403 and 404: ROUGH BORING HEADS FACE GROOVING HO
Page 405 and 406: ROUGH BORING HEADS SPARE PARTS —
Page 407 and 408: ROUGH BORING HEADS CKB HEAVY METAL
Page 409 and 410: ROUGH BORING HEADS CC..16 (5/8" I.C
Page 411 and 412: ROUGH BORING HEADS ROUGH BORING TRO
Page 413 and 414: FINE BORING HEADS 414-450 FINE BORI
Page 415 and 416: B.2 FINE BORING Download on the GET
Page 417 and 418: FINE BORING HEADS EWN 2-152 FINE BO
Page 419 and 420: FINE BORING HEADS ø4mm ø4mm 1.18
Page 421 and 422: FINE BORING HEADS ADJUSTABLE TOOL H
Page 423 and 424: FINE BORING HEADS 5.00 M6 ø11mm ø
Page 425 and 426: FINE BORING HEADS BACK BORING CATAL
Page 427 and 428: FINE BORING HEADS FACE GROOVING HOL
Page 429 and 430: FINE BORING HEADS SERIES 112 BORING
Page 431 and 432: FINE BORING HEADS EWN 2-32E FINE BO
Page 433 and 434: FINE BORING HEADS ø4mm 1.18 .35 ø
Page 437 and 438: FINE BORING HEADS FIXED TOOL HOLDER
Page 441 and 442: FINE BORING HEADS .906 FIXED TOOL H
Page 443 and 444: FINE BORING HEADS EWN 04-7E Fine Bo
Page 445 and 446: FINE BORING HEADS 7 8 9 10 1 2 3 4
Page 447 and 448:
FINE BORING HEADS SERIES 112—INSE
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FINE BORING HEADS SERIES 112 EWN 2-
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451 B.2 FINE BORING
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FINE BORING HEADS 454-475 OVERVIEW
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FINE BORING HEADS EWE DIGITAL FINE
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FINE BORING HEADS EWN BIG CAPTO FIN
Page 459 and 460:
FINE BORING HEADS SMART DAMPER BORI
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FINE BORING HEADS SERIES 310—INSE
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FINE BORING HEADS SERIES 310—FACE
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FINE BORING HEADS SERIES 309 EWB-UP
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FINE BORING HEADS EWB-AL BALANCED F
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FINE BORING HEADS HYDRAULIC CHUCKS
Page 471 and 472:
FINE BORING HEADS FINISH BORING TRO
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FINE BORING HEADS FINISH BORING INS
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FINE BORING HEADS SERIES 309 EWB-UP
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LARGE DIAMETER BORING HEADS 478-504
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LARGE DIAMETER BORING HEADS SERIES
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LARGE DIAMETER BORING HEADS ROUGH B
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LARGE DIAMETER BORING HEADS EWN/EWE
Page 485 and 486:
LARGE DIAMETER BORING HEADS FINE BO
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LARGE DIAMETER BORING HEADS O.D. TU
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LARGE DIAMETER BORING TOOLS ROUGH A
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LARGE DIAMETER BORING HEADS Insert
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LARGE DIAMETER BORING TOOLS SAFETY
Page 495 and 496:
LARGE DIAMETER BORING HEADS SERIES
Page 497 and 498:
CHAMFER RINGS L1 L2 øB CKB Size
Page 499 and 500:
SPECIAL TOOLS SPECIAL TOOL ACCESSOR
Page 501 and 502:
ACCESSORIES FIXED SHELF MOUNT CARTR
Page 503 and 504:
SPECIAL CK SHANKS NMTB—CKB SHANKS
Page 505 and 506:
SPECIAL CK SHANKS B.4 LARGE DIAMETE
Page 507 and 508:
INDEXABLE INSERTS 508-527 APPLICATI
Page 509 and 510:
INDEXABLE INSERTS ISO CODE for Inse
Page 511 and 512:
R INDEXABLE INSERTS INSERTS FOR FI
Page 513 and 514:
INDEXABLE INSERTS INSERTS FOR FINE
Page 515 and 516:
INDEXABLE INSERTS INSERTS FOR FINE
Page 517 and 518:
80º INDEXABLE INSERTS INSERTS FOR
Page 519 and 520:
80º INDEXABLE INSERTS INSERTS FOR
Page 521 and 522:
INDEXABLE INSERTS CBN/PCD INSERTS F
Page 523 and 524:
INDEXABLE INSERTS INSERTS FOR ROUGH
Page 525 and 526:
INDEXABLE INSERTS CLAMP SCREWS & WR
Page 527 and 528:
INDEXABLE INSERTS WRENCHES FOR INSE
Page 529 and 530:
DRILLS 530-541 INDEXABLE INSERT DRI
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DRILLS SERIES 337 INSERT DRILL •
Page 533 and 534:
DRILLS INDEXABLE INSERT DRILL—SER
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DRILLS INDEXABLE INSERT DRILL—SER
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DRILLS INDEXABLE INSERT DRILL—CUT
Page 539 and 540:
DRILLS OFF-AXIS USE OF INDEXABLE IN
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DRILLS SPADE DRILL—APPLICATION GU
Page 543 and 544:
INDEXABLE END MILLS FULLCUT MILL—
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Page 549 and 550:
INDEXABLE END MILLS CUTTING DATA FU
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Page 561 and 562:
EXCHANGEABLE HEAD MILLING TOOLS CON
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Page 565 and 566:
Page 567 and 568:
FACE MILLS Perpendicularity and Bea
Page 569 and 570:
FACE MILLS SPEED FINISHER INSERTS .
Page 571 and 572:
FACE MILLS SURFACE MILL INSERTS øD
Page 573 and 574:
CHAMFER MILLS C-CUTTER MINI—SINGL
Page 575 and 576:
CHAMFER MILLS C-CUTTER MINI—BOLT
Page 577 and 578:
CHAMFER MILLS C-CUTTER MINI INSERTS
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CHAMFER MILLS C-CUTTER—CKB TYPE C
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CHAMFER MILLS C-CUTTER APPLICATION
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CHAMFER MILLS C-CENTERING CUTTER A
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CHAMFER MILLS C-CUTTER BOY Ideal fo
Page 587 and 588:
RADIUS MILLS R-CUTTER—FRONT & BAC
Page 589 and 590:
RADIUS MILLS R-CUTTER INSERTS Type
Page 591 and 592:
BACK COUNTERBORING TOOLS BF-CUTTER
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GROOVE MILLING TOOLS BLANK INSERTS
Page 595 and 596:
MEASURING INSTRUMENTS 596-614 POINT
Page 597 and 598:
MEASURING INSTRUMENTS POINT MASTER
Page 599 and 600:
MEASURING INSTRUMENTS POINT MASTER
Page 601 and 602:
601 D.1 ACCESSORIES
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MEASURING INSTRUMENTS BASE MASTER R
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MEASURING INSTRUMENTS 3D MASTER RED
Page 607 and 608:
MEASURING INSTRUMENTS DYNA FORCE Ma
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MEASURING INSTRUMENTS MEASUREMENT M
Page 611 and 612:
MEASURING INSTRUMENTS LEVEL MASTER
Page 613 and 614:
MEASURING INSTRUMENTS TYPE MU/FS
Page 615 and 616:
TOOL ASSEMBLY DEVICES TOOL PRO The
Page 617 and 618:
TOOL ASSEMBLY DEVICES TOOLING MATE
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TOOL ASSEMBLY DEVICES TORQUE FIT To
Page 621 and 622:
CLEANERS SPINDLE CLEANERS The unbea
Page 623 and 624:
CLEANERS T-SLOT CLEAN Improve your
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BIG KAISER High Performance Tooling Solutions 2018-2019

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