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IJUP08 - Universidade do Porto

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Development of a coating barrier for cork stoppers for their use in<br />

spirituous drinks<br />

F. Oliveira 1 , S. Pontes 1 , M. Cabral 2 and A. Mendes 3<br />

1 The Network for Competence in Polymers, Faculty of Engineering, University of <strong>Porto</strong>, Portugal<br />

2 Amorim & Irmãos Company, Mozelos, Portugal<br />

3 Department of Chemical Engineering, Faculty of Engineering, University of <strong>Porto</strong>, Portugal.<br />

Presently, spirituous drinks such as vodka are not bottled using cork stoppers, despite the<br />

great appetence of the market for the noble product. The reason for that is the bleeding of<br />

natural colorants present in the cork stoppers to the white drink, making it looks like old<br />

conhaque. Two approaches could in principle be followed to make the cork stoppers<br />

compatible with spirituous drinks. The first one is the extraction of these colorant<br />

compounds leaving a colorant-less cork stopper. The other approach concerns the<br />

development of a food approval and highly flexible transparent coating, impermeable to<br />

the colorant compounds and chemically stable. At first glance none of these approaches<br />

seem to be easy to accomplish. This is indeed true and there is presently no good solution<br />

for this challenge.<br />

The extraction of the natural colorants, namely tannins, from cork stoppers proved only to<br />

delay the color bleeding, even when the extraction was applied to fine cork granules.<br />

Different extracting solvents were employed as well as supercritical carbon dioxide. Some<br />

authors proposed the use of polymers such as silicon [1, 2]. Despite the great permeability<br />

of this polymer, it is food approval, elastic and chemically resistant. It also seems to retain,<br />

sorb, the bleeding colorants from the cork stopper. However, silicon is also not able than<br />

delay the bleeding of colorant to the beverage.<br />

The authors tool advantage of the polarity of the cork stoppers colorants and developed a<br />

coating system considering two layers. The first layer fences the colorants to leave, due to<br />

its charge, while the second layer provides mechanical resistance to the coating. Both<br />

polymers are commercially available and are applied by dip coating. The final coating<br />

system is food approval, very elastic, chemically stable and gas permeable. Moreover, it is<br />

tasteless, transparent and visually attractive. Presently, a new monomer is being<br />

investigated that for developing a polymer that offers complete barrier properties with a<br />

single layer.<br />

References:<br />

[1] WATKINS, S. (1997), Coated cork stopper, WO9711894;<br />

[2] LUMIA, G., PERRE, C., ARACIL, J. (2001), Method for treating and extracting cork organic<br />

compounds, with a dense fluid under pressure, WO0123155;<br />

47

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