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Program Policy Manual - VOLUME V - Mine Safety and Health ...

Program Policy Manual - VOLUME V - Mine Safety and Health ...

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MSHA PROGRAM POLICY MANUAL <strong>VOLUME</strong> V<br />

setting of d.c. overload relay located in the output leads of<br />

the rectifier bridge. In such instances, the instantaneous<br />

setting of the circuit breaker shall not exceed 82 percent of<br />

the equivalent d.c. overload relay setting.<br />

Reclosing circuit breakers used to protect trolley systems<br />

should be equipped with load-measuring circuits. Reclosing<br />

circuit breakers used to protect multiple-feed systems should<br />

also be equipped with voltage-differential circuits. Loadmeasuring<br />

<strong>and</strong> voltage-differential circuits are necessary to<br />

prevent the circuit breaker from reclosing on a short circuit or<br />

abnormally high load. Load-measuring circuits should be<br />

adjusted to as low a value of current as practical. In almost<br />

all instances, the system will perform satisfactorily with the<br />

load-measuring circuits adjusted at or below 300 amperes;<br />

however, there may be instances when slightly higher values are<br />

required because of pumps, lights, <strong>and</strong> other continuous loads on<br />

the system. Voltage-differential circuits should be adjusted to<br />

values equal to or exceeding 85 percent of the system voltage.<br />

The mine operator should establish a program under which all<br />

trolley circuits will be tested <strong>and</strong> calibrated at least once<br />

every 6 months. The circuit breaker may be tested by loading<br />

the circuit until the current reaches that amount necessary to<br />

cause actuation of the circuit breaker or an external current<br />

source may be used. Circuit breakers equipped with solid state<br />

controls that are actuated by the voltage drop across a shunt<br />

may be tested by disconnecting the control circuit leads from<br />

the shunt <strong>and</strong> applying the proper amount of voltage to the shunt<br />

leads to cause actuation. Current actuated relays shall be<br />

tested by passing the necessary amount of current through them<br />

to cause actuation. Relays that have a current calibration coil<br />

may be calibrated with an external current calibration source,<br />

provided that: (1) each relay is installed, adjusted,<br />

maintained, tested <strong>and</strong> calibrated in accordance with the<br />

manufacturer's instructions; <strong>and</strong> (2) the tolerance of the<br />

calibration current source <strong>and</strong> the specified relay operating<br />

tolerance shall not exceed 15 percent.<br />

The record required by this Section shall be kept in a book <strong>and</strong><br />

should contain the following:<br />

1. Date of test;<br />

2. Name of qualified person making test;<br />

3. Indicated current setting; <strong>and</strong><br />

February 2003 (Release V-33) 87

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