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Evaluation of Electric Vehicles as an Alternative for Work Trip and ...

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discharge (DOD) percentage <strong>of</strong> 10% that must be reached be<strong>for</strong>e<br />

recharging, representing a minimum drive <strong>of</strong> 8-9 miles. Another problem<br />

w<strong>as</strong> overcharging <strong>an</strong>d g<strong>as</strong>sing that occurred when the fully charged ALAB<br />

car w<strong>as</strong> initially unplugged <strong>an</strong>d driven with the regenerative-brake<br />

circuit turned on. Regeneration is a beneficial concept that extends<br />

the r<strong>an</strong>ge <strong>of</strong> the vehicle, however the system h<strong>as</strong> no safeguards against<br />

overcharging the batteries. A m<strong>an</strong>ual procedure w<strong>as</strong> established to drive<br />

a minimal dist<strong>an</strong>ce (about 7 miles or until 7-8 Amp-hours w<strong>as</strong> drawn <strong>of</strong>f<br />

the ALAB) with the regeneration circuit turned <strong>of</strong>f, after which the<br />

circuit could be turned on. The fifth problem area occurred in normal<br />

commuting situations. Occ<strong>as</strong>ionally, the ALAB w<strong>as</strong> inadvertently<br />

overdrawn when attempting to accumulate data on per<strong>for</strong>m<strong>an</strong>ce <strong>for</strong> routine<br />

70-mile single-charge drives. While driving in commuting situations, it<br />

is not practical to keep the laptop computer running <strong>an</strong>d connected to<br />

the battery m<strong>an</strong>agement system, which is necessary to monitor battery-<br />

cell voltages. There<strong>for</strong>e, a daily-commuting procedure w<strong>as</strong> recommended<br />

to limit the DOD to 80%, so that battery voltages would always remain at<br />

or near nominal 12 volts/battery throughout the drive. This ch<strong>an</strong>ge<br />

shifted the driver’s priority away from testing m<strong>an</strong>ufacturer’s claims<br />

about the number <strong>of</strong> miles that could be driven per charge. The new<br />

driver emph<strong>as</strong>is w<strong>as</strong> to control the electrical-use-per-charge parameter<br />

<strong>an</strong>d simply document whatever number <strong>of</strong> miles were driven. Another<br />

problem w<strong>as</strong> identified in the thermal m<strong>an</strong>agement system. The<br />

capabilities <strong>for</strong> regulation <strong>of</strong> temperatures in the two battery boxes w<strong>as</strong><br />

identified <strong>as</strong> too limited <strong>for</strong> our operating environment in terms <strong>of</strong><br />

high-temperature control. The EV Specialist advised that overheating in<br />

the battery box would cause battery damage, while too-cold temperatures<br />

would only reduce single-charge driving r<strong>an</strong>ge without harm to the ALAB.<br />

The breakdown <strong>of</strong> the ALAB car in 1996 delayed the Department's<br />

evaluation schedule, but much w<strong>as</strong> learned about current problems with<br />

18

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