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Evaluation of Electric Vehicles as an Alternative for Work Trip and ...

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1996 Analysis <strong>of</strong> ALAB Failure<br />

<strong>Electric</strong> Commuter Vehicle <strong>Evaluation</strong> in Connecticut<br />

Loss <strong>of</strong> Driving R<strong>an</strong>ge over Time -- Summary <strong>of</strong> Engineering Analysis<br />

During initial vehicle tests, the battery pack (pack) w<strong>as</strong> repeatedly discharged less th<strong>an</strong> five percent (5%)<br />

depth <strong>of</strong> discharge (DOD). Following <strong>an</strong>y discharge cycle, the battery m<strong>an</strong>agement system carries out a<br />

full charging routine. In the c<strong>as</strong>e <strong>of</strong> the recharging that followed the minor DODs, the pack w<strong>as</strong><br />

overcharged. Overcharging, in turn, resulted in a "g<strong>as</strong>sing" reaction within the battery. The g<strong>as</strong>sing<br />

reaction causes a loss <strong>of</strong> some acid <strong>an</strong>d perm<strong>an</strong>ent damage to the batteries.<br />

Data from the battery m<strong>an</strong>agement system showed six discharges to or below 100% depth <strong>of</strong> discharge<br />

(DOD) prior to cycle 188. In cycle 188, the battery pack (pack) w<strong>as</strong> discharged p<strong>as</strong>t 100% <strong>an</strong>d then<br />

parked in the discharged state <strong>for</strong> about 18 hours until arr<strong>an</strong>gements were made to recharge the pack. The<br />

pack w<strong>as</strong> definitely damaged at this point, however a loss <strong>of</strong> capacity w<strong>as</strong> evident be<strong>for</strong>e this discharge<br />

cycle.<br />

Recommendations:<br />

●<br />

●<br />

●<br />

Discharge the pack more th<strong>an</strong> five percent depth <strong>of</strong> discharge (5% DOD) prior to recharging.<br />

Limit the DOD to 80%.<br />

Recalibrate the battery m<strong>an</strong>agement system periodically. A recalibration every three months will<br />

verify the capacity readout from the system is accurate.<br />

Return to previous page.<br />

Go to Recharge Bar Chart.<br />

Return to Home Page.<br />

Connecticut Department <strong>of</strong> Tr<strong>an</strong>sportation, Bureau <strong>of</strong> Engineering <strong>an</strong>d Highway Operations, Division <strong>of</strong> Research<br />

http://ourworld.compuserve.com/homepages/JSime_ConnDOT/Analysi!.htm [12/26/1999 12:31:41 PM]

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