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High Performance Microchip Supply - Under Secretary of Defense ...

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______________________________________________________________ INTRODUCTION<br />

s<strong>of</strong>tware networks. Such backdoor features could be used by an<br />

adversary to disrupt military systems at critical times. More subtle<br />

shifts in process parameters or layout line spacing can drastically<br />

shorten the lives <strong>of</strong> components. To the extent that COTS<br />

destinations in DOD systems can be kept anonymous, the use <strong>of</strong><br />

COTS implies less risk. However, even use <strong>of</strong> COTS components<br />

may not <strong>of</strong>fer full protection from parts compromise. Neither<br />

extensive electrical testing nor reverse engineering is capable <strong>of</strong><br />

reliably detecting compromised microelectronics components.<br />

The increasing complexity and sophistication <strong>of</strong> microelectronics<br />

design and fabrication technology presents additional integrated<br />

circuit supply difficulties. Advances in integrated circuits<br />

manufacturing technology make possible increasingly smaller critical<br />

dimensions <strong>of</strong> individual devices that comprise a chip’s circuits.<br />

These critical dimensions are now approaching 50 nanometers (fifty<br />

billionths <strong>of</strong> a meter or 2 microinches). Lithography tools and<br />

materials necessary to perfectly define patterns with dimensions<br />

much smaller than the wavelength <strong>of</strong> visible light have become<br />

prohibitively expensive for any but the highest-manufacturingvolume<br />

products. Further, the sophisticated deposition and etch<br />

processes required to create such tiny switches are economically<br />

feasible only on huge 300mm-diameter wafers.<br />

In IC design and manufacturing, the emphasis is on economies <strong>of</strong><br />

scale. The commercial market has moved away from complex, lowcost,<br />

low-production-volume products because <strong>of</strong> their high costs.<br />

The combination <strong>of</strong> high nonrecurring lithography costs and large<br />

wafer size make leading edge integrated circuit products with<br />

lifetime requirements for few parts, such as those used in military<br />

systems, uneconomical. While today’s high-volume fabrication<br />

emphasis is on 300 mm wafers, the need to convert to 450 mm wafers<br />

is forecast by industry in order to meet the historic cost-per-gate<br />

trend that drives IC industry economics.<br />

To further complicate DOD’s integrated circuit problems, military<br />

systems use many microelectronic components that must incorporate<br />

technologies for which there is no commercial demand. Irreducible<br />

requirements for radiation hardening, high-power microwave, and<br />

HIGH PERFORMANCE MICROCHIP SUPPLY ___________________________________________<br />

23

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