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WM, Workshop Manual, K650, K700, K950, K1250, 2001-06, Power ...

WM, Workshop Manual, K650, K700, K950, K1250, 2001-06, Power ...

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5<br />

Cylinder and piston<br />

Check that the outlet hole in the valve is<br />

open, in similarity with the hole in the<br />

cylinder wall.<br />

Check that the outlet hole in the valve is<br />

open, in similarity with the hole in the<br />

cylinder wall.<br />

Clean if necessary.<br />

Compression test<br />

The engine will only achieve maximum power and perfect functioning if the mechanical<br />

components such as cylinder, piston, circlips, and gaskets, are in satisfactory condition.<br />

A simple way of checking the condition of the engine is to measure the pressure in the<br />

cylinder with a compression gauge when the engine is turned over with the starter.<br />

1. Run the engine warm for a few minutes.<br />

2. Replace the plug with the compression gauge. Make sure<br />

that it is tight between the cylinder and gauge.<br />

3. Move the stop switch to the stop position.<br />

531 03 16-86<br />

4. Firmly pull the engine over 5–6 times.<br />

5. Read off the pressure on the gauge. Release the pressure by pressing in the valve<br />

cone on the side of the gauge connection. Repeat this procedure twice and<br />

calculate a mean value from the tests.<br />

NOTE!<br />

If the engine has been disassembled it should be ”run in” first in order to achieve a<br />

correct result.<br />

Compression pressure<br />

Average value for new engine: <strong>K650</strong>, 700 = ca 150 psi, <strong>K950</strong> = app. 130 psi,<br />

<strong>K1250</strong> = app. 110 psi.<br />

Engine renovation is recommended if the pressure is more than 30 psi below the values<br />

specified above.<br />

If a low pressure value is obtained, repeat the test procedure after pouring a teaspoon<br />

of engine oil (SAE 30) in the cylinder through the plug hole. If the pressure increases<br />

it is very likely that the piston, circlips and cylinder are severely worn and need<br />

replacing.<br />

58

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